Abstract: A method of detecting an alignment error includes the steps of controlling a first portion of one or more imaging units to image on a substrate a first plurality of substantially parallel lines extending along a first direction and a second plurality of substantially parallel lines extending along a second direction and controlling a second portion of one or more imaging units to image a third plurality of substantially parallel lines extending along the first direction and a fourth plurality of substantially parallel lines extending along the second direction. One or more distances between adjacent lines of the second plurality of lines are varied and one or more distances between adjacent lines of the fourth plurality of lines are varied. Further, the lines imaged by the first and second portions form an alignment pattern.

Abstract: A printing system includes a print unit and a cleaning unit. The print unit comprises a carrier for a plurality of inkjet cartridges. The cleaning unit includes a wiping unit, a cleaning bay, and a wiper washer unit. The wiping unit includes wiper blades and the wiper washer unit includes a plurality of spray nozzles that spray a fluid. A controller is adapted to transport the carrier into the cleaning bay, transport the wiping units such that the wiper blades clean the inkjet cartridges, and actuate the spray nozzles to wash the wiper blades. The carrier may be positioned in the cleaning bay when the inkjet cartridges are not used for printing and the controller controls at least one of humidity and temperature in the cleaning bay when the carrier plate is positioned therein.

Abstract: A system and method for applying fluid to a receiver surface are disclosed. A carrier has a top surface, a bottom surface, and a slot, wherein the bottom surface of the carrier faces the receiver surface. A mount is positioned in the slot, an inkjet cartridge is disposed in the mount, and fluid is ejected from the inkjet cartridge toward the receiver surface. The inkjet cartridge is disposed such that at least a portion of the inkjet cartridge extends inwardly from the bottom surface of the carrier.

Abstract: An apparatus for printing using an inkjet cartridge includes a fixed top portion and first and second fixed side portions coupled to the top portion. The apparatus also includes a third side portion disposed adjacent to the first fixed side portion and adapted to receive a printhead cartridge in a fixed relation thereto. The apparatus also includes an adjustment mechanism for adjusting the position of third side portion relative to the fixed side portions.

Abstract: A printing system includes a print unit and a cleaning unit. The print unit comprises a carrier for a plurality of inkjet cartridges. The cleaning unit includes a wiping unit, a cleaning bay, and a wiper washer unit. The wiping unit includes wiper blades and the wiper washer unit includes a plurality of spray nozzles that spray a fluid. A controller is adapted to transport the carrier into the cleaning bay, transport the wiping units such that the wiper blades clean the inkjet cartridges, and actuate the spray nozzles to wash the wiper blades. The carrier may be positioned in the cleaning bay when the inkjet cartridges are not used for printing and the controller controls at least one of humidity and temperature in the cleaning bay when the carrier plate is positioned therein.

Abstract: A drying unit includes a frame having an air box mounted thereon, wherein the air box includes an intake port and an exhaust port. A plurality of rollers define a web path within the frame and a heat source is removably attached to the frame, wherein removal of the heat source does not require removal of a web from the web path.

Abstract: A method of detecting an alignment error includes the steps of controlling a first portion of one or more imaging units to image on a substrate a first plurality of substantially parallel lines extending along a first direction and a second plurality of substantially parallel lines extending along a second direction and controlling a second portion of one or more imaging units to image a third plurality of substantially parallel lines extending along the first direction and a fourth plurality of substantially parallel lines extending along the second direction. One or more distances between adjacent lines of the second plurality of lines are varied and one or more distances between adjacent lines of the fourth plurality of lines are varied. Further, the lines imaged by the first and second portions form an alignment pattern.

Abstract: A drying unit includes a frame having an air box mounted thereon, wherein the air box includes an intake port and an exhaust port. A plurality of rollers define a web path within the frame and a heat source is removably attached to the frame, wherein removal of the heat source does not require removal of a web from the web path.

Abstract: Radio frequency identification labels are made in a high speed and effective manner in a variety of different ways utilizing a number of different sources of RFID inlets, each inlet including an antenna and a chip. A plurality of webs are matched together and RFID labels are die cut from the webs, to produce lined RFID labels. Alternatively linerless RFID labels are produced from a composite web with a release material on one face and pressure sensitive adhesive on the other, the labels formed by perforations in the web.

Abstract: Radio frequency identification labels are made in a high speed and effective manner in a variety of different ways utilizing a number of different sources of RFID inlets, each inlet including an antenna and a chip. A plurality of webs are matched together and RFID labels are die cut from the webs, to produce lined RFID labels. Alternatively linerless RFID labels are produced from a composite web with a release material on one face and pressure sensitive adhesive on the other, the labels formed by perforations in the web.

Abstract: It is possible to accurately and conveniently determine the origin, contents, position, and/or destination of a reusable container (such as a tote or bin, particularly for a manufacturing process) by applying a permanent adhesive label with embedded programmable RFID to the reusable container at a location where the RFID may be detected and reprogrammed. The RFID is programmed with accurate variable information including relating to at least one of the origin, contents, position, and destination of the container, and at at least one location the variable information of the RFID is detected. After a first use of the reusable container it is reprogrammed with other accurate variable information, and the detecting and reprogramming are repeated multiple times. Preferably the label is of a substantially moisture impermeable material such as a plastic film, or synthetic paper.

Abstract: It is possible to accurately and conveniently determine the origin, contents, position, and/or destination of a reusable container (such as a tote or bin, particularly for a manufacturing process) by applying a permanent adhesive label with embedded programmable RFID to the reusable container at a location where the RFID may be detected and reprogrammed. The RFID is programmed with accurate variable information including relating to at least one of the origin, contents, position, and destination of the container, and at at least one location the variable information of the RFID is detected. After a first use of the reusable container it is reprogrammed with other accurate variable information, and the detecting and reprogramming are repeated multiple times. Preferably the label is of a substantially moisture impermeable material such as a plastic film, or synthetic paper.

Abstract: Radio frequency identification labels are made in a high speed and effective manner in a variety of different ways utilizing a number of different sources of RFID inlets, each inlet including an antenna and a chip. A plurality of webs are matched together and RFID labels are die cut from the webs, to produce lined RFID labels. Alternatively linerless RFID labels are produced from a composite web with a release material on one face and pressure sensitive adhesive on the other, the labels formed by perforations in the web.

Abstract: Radio frequency identification labels are made in a high speed and effective manner in a variety of different ways utilizing a number of different sources of RFID inlets, each inlet including an antenna and a chip. A plurality of webs are matched together and RFID labels are die cut from the webs, to produce lined RFID labels. Alternatively linerless RFID labels are produced from a composite web with a release material on one face and pressure sensitive adhesive on the other, the labels formed by perforations in the web.

Abstract: Radio frequency identification labels are made in a high speed and effective manner in a variety of different ways utilizing a number of different sources of RFID inlets, each inlet including an antenna and a chip. A plurality of webs are matched together and RFID labels are die cut from the webs, to produce lined RFID labels. Alternatively linerless RFID labels are produced from a composite web with a release material on one face and pressure sensitive adhesive on the other, the labels formed by perforations in the web.

Abstract: An apparatus and method provide for the alternate manufacture of permanent adhesive or repositional linerless labels utilizing the same equipment. Indicia is applied such as by using an intelligent imaging system by at least one print station. With repositional labels, a tie coat is applied and dried, whereas with permanent labels a barrier coating is applied. Coating stations apply a repositional adhesive and release coat in the construction of repositional adhesive labels. The coating station is followed by a dryer and chill rolls. In the construction of permanent adhesive labels a coating station for applying a release coat and a release coat curing station, as well as permanent adhesive application station, are also provided. Changeover time from the manufacture of one type of label to the other is short.

Abstract: In the manufacture of integrated labels it is desirable to apply pressure sensitive adhesive in a continuous manner, yet it is undesirable for active adhesive to be on one or more edges of the form since active adhesive can interfere with nip rollers upon entering a laser or other non-impact printer, or can otherwise interfere with proper operation of the printer. By using an adhesive--that is de-tackified by direct exposure to a sufficient type and dosage of electromagnetic radiation (such as a hot melt adhesive de-tackified by applying about 3000 mJ/cm.sup.2 total dosage of ultraviolet radiation)--that problem may be avoided. Apparatus for producing integrated labels with the adhesive at one or more edges being de-tackified may include a first conveyor for conveying sheets (either in stacked or single sheet form) in a first direction, and at least one ultraviolet radiation source mounted adjacent a side of the conveyor parallel to the first direction.

Abstract: In the manufacture of integrated labels it is desirable to apply pressure sensitive adhesive in a continuous manner, yet it is undesirable for active adhesive to be on one or more edges of the form since active adhesive can interfere with nip rollers upon entering a laser or other non-impact printer, or can otherwise interfere with proper operation of the printer. By using an adhesive--that is de-tackified by direct exposure to a sufficient type and dosage of electromagnetic radiation (such as a hot melt adhesive de-tackified by applying about 3000 mJ/cm.sup.2 total dosage of ultraviolet radiation)--that problem may be avoided. Apparatus for producing integrated labels with the adhesive at one or more edges being de-tackified may include a first conveyor for conveying sheets (either in stacked or single sheet form) in a first direction, and at least one ultraviolet radiation source mounted adjacent a side of the conveyor parallel to the first direction.

Abstract: An apparatus and method provide for the alternate manufacture of permanent adhesive or repositional linerless labels utilizing the same equipment. Indicia is applied such as by using a flexographic unit in which the print cylinders are immediately thrown-off the web when the unit is turned off. Coating stations apply a repositional adhesive and release coat in the construction of repositional adhesive labels, for example, using a flexo unit in which the print cylinder stays in contact with the web after the unit is turned off to wipe excess adhesive from the print cylinder. In the construction of permanent adhesive labels a coating station for applying a release coat and a release coat curing station, as well as a hot melt permanent adhesive application station, are also provided. The permanent adhesive is applied with a slotted die head having a heat uniformity of +/- five degrees F. across its length, and applies an even adhesive coat thickness of about 0.0005-0.001 inches to +/- about 0.0001 inches.

Abstract: Labels are provided with sequential numbers which are important in a number of different applications including whether or not there are enough labels left on a roll to perform various operations on the roll. Linerless labels in a spiral roll include an innermost label and an outermost label. Each label includes a substrate with an inner face primarily coated with pressure sensitive adhesive and an outer face coated with release material. The sequential numbers are typically unobtrusive, and are applied to one or both of the inner and outer faces, preferably on the substrate before the coatings are applied. Desirably the innermost label contains the lowest number (typically zero or one) and the outermost the highest. Various pattern coatings can be applied to the substrate, particularly for the adhesive, depending upon the particular application, including at the interface between labels to make them easier to cut at the interface without the blade sticking to adhesive.