Abstract: A heater-cooler system includes a plurality of heaters in thermal communication with a barrel of an extruder. The heater-cooler system includes a plurality of shroud assemblies that each define a cavity between a shroud assemblies and one of the heaters. Each heater is enclosed by one of the shroud assemblies. Each of the shroud assemblies has an intake port and an exhaust port. The heater-cooler system includes a blower connected to the intake port. The blower delivers air to the cavity. A portion of the each of the shroud assemblies at the exhaust port defines a flap moveably integrated therewith. The flap is opened by an increase in pressure in the cavity caused by operation of the blower. The flap seals the cavity in a closed position upon termination of blower operation. The flap is configured as a poppet valve.

Abstract: A winder assembly includes a turret assembly rotatably mounted to a frame and a first core and at least one second core mounted for rotation on the turret assembly. The winder assembly includes a lay-on roll assembly pivotally mounted to the frame and including one or more lay-on rollers. The lay-on roll assembly is movable between a first retracted position and a first extended position. The winder assembly includes an enveloper assembly having one or more first pivot arms pivotally coupled to the frame. The winder assembly includes one or more pivot roll side plates pivotally coupled to the at least one first pivot arm. The pivot side roll plate is configured for curvilinear movement. The winding assembly includes biasing means coupled to the pivot roll side plate and rotatable therewith.

Abstract: A heater-cooler system includes a plurality of heaters in thermal communication with a barrel of an extruder. The heater-cooler system includes a plurality of shroud assemblies that each define a cavity between a shroud assemblies and one of the heaters. Each heater is enclosed by one of the shroud assemblies. Each of the shroud assemblies has an intake port and an exhaust port. The heater-cooler system includes a blower connected to the intake port. The blower delivers air to the cavity. A portion of the each of the shroud assemblies at the exhaust port defines a flap moveably integrated therewith. The flap is opened by an increase in pressure in the cavity caused by operation of the blower. The flap seals the cavity in a closed position upon termination of blower operation. The flap is configured as a poppet valve.

Abstract: A heater-cooler system includes a plurality of heaters in thermal communication with a barrel of an extruder. The heater-cooler system includes a plurality of shroud assemblies that each define a cavity between a shroud assemblies and one of the heaters. Each heater is enclosed by one of the shroud assemblies. Each of the shroud assemblies has an intake port and an exhaust port. The heater-cooler system includes a blower connected to the intake port. The blower delivers air to the cavity. A portion of the each of the shroud assemblies at the exhaust port defines a flap moveably integrated therewith. The flap is opened by an increase in pressure in the cavity caused by operation of the blower. The flap seals the cavity in a closed position upon termination of blower operation.

Abstract: A winder assembly includes a turret assembly rotatably mounted to a frame and a first core and at least one second core mounted for rotation on the turret assembly. The winder assembly includes a lay-on roll assembly pivotally mounted to the frame and including one or more lay-on rollers. The lay-on roll assembly is movable between a first retracted position and a first extended position. The winder assembly includes an enveloper assembly having one or more first pivot arms pivotally coupled to the frame. The winder assembly includes one or more pivot roll side plates pivotally coupled to the at least one first pivot arm. The pivot side roll plate is configured for curvilinear movement. The winding assembly includes biasing means coupled to the pivot roll side plate and rotatable therewith.

Abstract: In a winder assembly, a turret assembly indexes first and second cores between winding and removal positions. A lay-on roll assembly includes a roller and moves between a retracted position and an engaged position wherein the roller and the core, or the work material wound onto the core, cooperate to form a nip. A cutter is provided for cutting a web of sheet-type work material being wound onto the core. An enveloper assembly is provided and includes a nipping pivot roller that can engage a cut edge of the work material and feed the cut edge into the nip formed between the roller forming part of the lay-on roll assembly and a fresh core thereby allowing the work material to wind around the core.

Abstract: A winder assembly is provided and includes two or more cores mounted for rotation on a turret assembly and a web of sheet-type work material is wound around a core. A lay-on roll assembly roller and a core cooperate to define a first nip. A transfer roll assembly includes a roller coupled for rotation to a rail such that the roller and a core cooperate to define a second nip. A cutting means for cutting the work material includes a traverse assembly having a work material guide means. During operation, after cutting work material, the turret assembly indexes a core into a winding position and the work material guide means is moved to the operating position such that the roller coupled to the rail causes the work material to be fed into the second nip and begin winding around the core.

Abstract: A winder assembly is provided and includes two or more cores mounted for rotation on a turret assembly and a web of sheet-type work material is wound around a core. A lay-on roll assembly roller and a core cooperate to define a first nip. A transfer roll assembly includes a roller coupled for rotation to a rail such that the roller and a core cooperate to define a second nip. A cutting means for cutting the work material includes a traverse assembly having a work material guide means. During operation, after cutting work material, the turret assembly indexes a core into a winding position and the work material guide means is moved to the operating position such that the roller coupled to the rail causes the work material to be fed into the second nip and begin winding around the core.

Abstract: In a winder assembly, a turret assembly indexes first and second cores between winding and removal positions. A lay-on roll assembly includes a roller and moves between a retracted position and an engaged position wherein the roller and the core, or the work material wound onto the core, cooperate to form a nip. A cutter is provided for cutting a web of sheet-type work material being wound onto the core. An enveloper assembly is provided and includes a nipping pivot roller that can engage a cut edge of the work material and feed the cut edge into the nip formed between the roller forming part of the lay-on roll assembly and a fresh core thereby allowing the work material to wind around the core.

Abstract: The process and system of the invention converts solid and liquid carbonaceous feedstock into electricity, steam, fuels, and carbon dioxide with minimal air emissions. Oxygen is partially consumed in a fuel cell then exhausted to a combustor of a Twin-Fluid Bed Steam Gasifier Unit (TFBSGU) where it is consumed in burning carbon contained in ash. After particulates are separated, the flue gas is expanded then cooled to recover power before returning to atmosphere or a bio-reactor. Synfuel leaving the TFBGSU is cooled in a heat recovery unit, producing steam and hot water. Carbon monoxide in this stream reacts with steam producing hydrogen and carbon dioxide. The stream is then cooled and compressed. The compressed gas passes through an acid gas removal system removing carbon dioxide and sulfur bearing compounds. Steam is added to the clean gas to prevent coking and the stream enters the anode space of the fuel cell.

Abstract: A heater-cooler system for a barrel of an extruder is disclosed. The system includes a heater adapted to be in thermal communication with at least a portion of a barrel of an extruder. The system further includes a shroud assembly that defines a cavity. The shroud assembly encloses the heater. The shroud assembly has an intake port and an exhaust port. A valve is in fluid communication with the exhaust port. The valve is moveable between an open position and a closed position. When the valve is in the closed position the exhaust port is substantially sealed. When the valve is moved between the closed position and the open position or is in the open position the cavity is in fluid communication an area outside of the cavity through the exhaust port.

Abstract: The invention relates to a feed roll assembly for reducing leakage of an elastomeric material in a feed section of an extruder machine. A shell, feed roll seal plates, and feed roll end plates are used to reduce the leakage of elastomeric material. Elastomeric material is redirected back to the feed section through the use of a varying bore diameter of the shell and grooves contained in both the feed roll seal plates and the feed roll end plates. The shell, feed roll seal plates, feed roll end plates, and a feed roll scraper are each coated with a solid, dry lubricant coating to reduce friction. The invention provides desirable feedback of overflow elastomeric material and permits a retrofitting of the feed roll assembly to existing extruder machines.