Patents by Inventor John Richard Setterberg, Jr.

John Richard Setterberg, Jr. has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11434729
    Abstract: An expandable liner is used to re-complete a wellbore for a re-fracturing operation. The expandable liner may be used to cover the old perforations and provide a larger bore after expansion. The larger bore allows the new completion perforations and fracturing operation to be more easily achieved. In one embodiment, an expandable liner an expandable tubular having a threaded connection, wherein the threaded connection includes a groove configured to fail at a predetermined tension load. In another embodiment, the expandable liner may have a rib disposed around an outer diameter of the expandable tubular, wherein the rib is configured to form a seal with the outer tubular.
    Type: Grant
    Filed: April 29, 2020
    Date of Patent: September 6, 2022
    Assignee: Weatherford Technology Holdings, LLC
    Inventors: Richard W. Delange, John Richard Setterberg, Jr., Scott H. Osburn, Ghazi J. Hashem, Gregory Guy Galloway
  • Publication number: 20210071504
    Abstract: An expandable liner includes an expandable tubular having a threaded connection and a support layer comprising polyurea disposed around an exterior of the expandable tubular.
    Type: Application
    Filed: November 10, 2020
    Publication date: March 11, 2021
    Inventors: Richard W. DELANGE, John Richard SETTERBERG, JR., Scott H. OSBURN, Michael B. CAPEHART, Feng GAO
  • Patent number: 10865625
    Abstract: In one embodiment, a method of completing a wellbore (10) includes positioning an expandable tubular having a support layer (121) disposed on an exterior of the expandable tubular inside a casing (15); mechanically expanding the tubular and the support layer, wherein a distance between an outer diameter of the support layer and the inner diameter of the casing is sufficient to prevent burst of the tubular; and hydraulically expanding the support layer into contact with the casing.
    Type: Grant
    Filed: July 13, 2016
    Date of Patent: December 15, 2020
    Assignee: Weatherford Technology Holdings, LLC
    Inventors: Richard W. Delange, John Richard Setterberg, Jr., Scott H. Osburn, Michael B. Capehart, Feng Gao
  • Publication number: 20200256165
    Abstract: An expandable liner is used to re-complete a wellbore for a re-fracturing operation. The expandable liner may be used to cover the old perforations and provide a larger bore after expansion. The larger bore allows the new completion perforations and fracturing operation to be more easily achieved. In one embodiment, an expandable liner an expandable tubular having a threaded connection, wherein the threaded connection includes a groove configured to fail at a predetermined tension load. In another embodiment, the expandable liner may have a rib disposed around an outer diameter of the expandable tubular, wherein the rib is configured to form a seal with the outer tubular.
    Type: Application
    Filed: April 29, 2020
    Publication date: August 13, 2020
    Inventors: Richard W. DELANGE, John Richard SETTERBERG, JR., Scott H. OSBURN, Ghazi J. HASHEM, Gregory Guy GALLOWAY
  • Patent number: 10648297
    Abstract: An expandable liner is used to re-complete a wellbore for a re-fracturing operation. The expandable liner may be used to cover the old perforations and provide a larger bore after expansion. The larger bore allows the new completion perforations and fracturing operation to be more easily achieved. In one embodiment, the expandable liner may have a rib disposed around an outer diameter of the expandable tubular, wherein the rib is configured to form a seal with the outer tubular.
    Type: Grant
    Filed: July 30, 2013
    Date of Patent: May 12, 2020
    Assignee: Weatherford/Lamb, Inc.
    Inventors: Richard W. DeLange, John Richard Setterberg, Jr., Scott H. Osburn, Ghazi J. Hashem, Gregory Guy Galloway
  • Publication number: 20180371882
    Abstract: In one embodiment, a method of completing a wellbore (10) includes positioning an expandable tubular having a support layer (121) disposed on an exterior of the expandable tubular inside a casing (15); mechanically expanding the tubular and the support layer, wherein a distance between an outer diameter of the support layer and the inner diameter of the casing is sufficient to prevent burst of the tubular; and hydraulically expanding the support layer into contact with the casing.
    Type: Application
    Filed: July 13, 2016
    Publication date: December 27, 2018
    Inventors: Richard W. DELANGE, John Richard SETTERBERG, Jr., Scott H. OSBURN, Michael B. CAPEHART, Feng GAO
  • Patent number: 9044802
    Abstract: A method and apparatus for a testing facility for simulating downhole conditions is provided. The testing facility may include a test bench for expanding tubular members having one or more threaded connections. The test bench may also be operable to simulate the expansion of a tubular connection downhole and to produce expanded tubular connection test samples.
    Type: Grant
    Filed: March 26, 2010
    Date of Patent: June 2, 2015
    Assignee: Weatherford Technology Holdings, LLC
    Inventors: Merle E. Evans, Richard W. DeLange, John Richard Setterberg, Jr.
  • Publication number: 20140027118
    Abstract: An expandable liner is used to re-complete a wellbore for a re-fracturing operation. The expandable liner may be used to cover the old perforations and provide a larger bore after expansion. The larger bore allows the new completion perforations and fracturing operation to be more easily achieved. In one embodiment, the expandable liner may have a rib disposed around an outer diameter of the expandable tubular, wherein the rib is configured to form a seal with the outer tubular.
    Type: Application
    Filed: July 30, 2013
    Publication date: January 30, 2014
    Inventors: Richard W. DeLange, John Richard Setterberg, JR., Scott H. Osburn, Ghazi J. Hashem, Gregory Guy Galloway
  • Patent number: 8181707
    Abstract: The present invention generally relates to a method and apparatus for protecting tubular connections. In one aspect, an expandable tubular connection for use in a wellbore is provided. The tubular connection includes a tubular pin member. The tubular connection also includes a tubular box member having an end portion, wherein the tubular pin member is matable with the tubular box member to form the tubular connection. Additionally, the tubular connection includes a sleeve member disposed on the tubular pin member, wherein the sleeve member is configured to substantially protect the end portion of the tubular box member as the tubular connection is lowered into the wellbore. In yet a further aspect, a method for utilizing a tubular connection in a wellbore is provided.
    Type: Grant
    Filed: September 20, 2010
    Date of Patent: May 22, 2012
    Assignee: Weatherford/Lamb, Inc.
    Inventors: Merle E. Evans, John Richard Setterberg, Jr., Lev Ring, Ghazi J. Hashem, Richard W. DeLange
  • Publication number: 20110232355
    Abstract: A method and apparatus for a testing facility for simulating downhole conditions is provided. The testing facility may include a test bench for expanding tubular members having one or more threaded connections. The test bench may also be operable to simulate the expansion of a tubular connection downhole and to produce expanded tubular connection test samples.
    Type: Application
    Filed: March 26, 2010
    Publication date: September 29, 2011
    Inventors: Merle E. Evans, Richard W. DeLange, John Richard Setterberg, JR.
  • Patent number: 7887103
    Abstract: A tubular configured to mate with a second tubular so that sealing integrity is maintained between the tubulars before, during, and after expansion of the tubulars is disclosed. In one embodiment, a connector for connecting tubulars is provided. The connector includes a pin portion; a box portion, wherein the pin and the box portions are configured to mate; a sealing surface formed in an inner surface of the box portion; a seal disposed in a groove formed in an outer surface of the pin portion, wherein the seal is configured to engage with a sealing surface of the box portion upon mating of the pin and the box portions; and a bump formed on an inner surface of the pin portion, wherein the bump is substantially radially aligned with the groove and the bump is configured so that the seal remains engaged with the box portion during and after expansion of the pin and the box portions.
    Type: Grant
    Filed: February 7, 2007
    Date of Patent: February 15, 2011
    Assignee: Watherford/Lamb, Inc.
    Inventors: Merle E. Evans, Ghazi J. Hashem, John Richard Setterberg, Jr., Robert P. Badrak, Patrick G. Maguire
  • Patent number: 7886819
    Abstract: A locking mechanism for securing a jumper tube to a shunt tube in a well screen assembly for use in gravel packing is disclosed. The jumper tube features a telescoping connector that extends to engage the shunt tube and a locking mechanism that extends the connector the proper distance and then locks the connector into place by engaging lugs that are connected to the jumper tube. Also disclosed is an apparatus and method for securing a connector tube to a well screen assembly using a receiver that is attached to the well screen assembly and is configured to receive a connector tube and secure the connector tube into place with screws. The receiver can be mounted to the well screen assembly via the shunt tube, a top/middle-bottom ring assembly, directly to the base pipe.
    Type: Grant
    Filed: February 26, 2009
    Date of Patent: February 15, 2011
    Assignee: Weatherford/Lamb, Inc.
    Inventors: John Richard Setterberg, Jr., Alejandro Eduardo Perez
  • Publication number: 20110005775
    Abstract: The present invention generally relates to a method and apparatus for protecting tubular connections. In one aspect, an expandable tubular connection for use in a wellbore is provided. The tubular connection includes a tubular pin member. The tubular connection also includes a tubular box member having an end portion, wherein the tubular pin member is matable with the tubular box member to form the tubular connection. Additionally, the tubular connection includes a sleeve member disposed on the tubular pin member, wherein the sleeve member is configured to substantially protect the end portion of the tubular box member as the tubular connection is lowered into the wellbore. In yet a further aspect, a method for utilizing a tubular connection in a wellbore is provided.
    Type: Application
    Filed: September 20, 2010
    Publication date: January 13, 2011
    Inventors: Merle E. Evans, John Richard Setterberg, JR., Lev Ring, Ghazi J. Hashem, Richard W. DeLange
  • Patent number: 7798238
    Abstract: The present invention generally relates to a method and apparatus for protecting tubular connections. In one aspect, an expandable tubular connection for use in a wellbore is provided. The tubular connection includes a tubular pin member. The tubular connection also includes a tubular box member having an end portion, wherein the tubular pin member is matable with the tubular box member to form the tubular connection. Additionally, the tubular connection includes a sleeve member disposed on the tubular pin member, wherein the sleeve member is configured to substantially protect the end portion of the tubular box member as the tubular connection is lowered into the wellbore. In yet a further aspect, a method for utilizing a tubular connection in a wellbore is provided.
    Type: Grant
    Filed: May 22, 2007
    Date of Patent: September 21, 2010
    Assignee: Weatherford/Lamb, Inc.
    Inventors: Merle E. Evans, John Richard Setterberg, Jr., Lev Ring, Ghazi J. Hashem, Richard W. DeLange
  • Publication number: 20090159270
    Abstract: A locking mechanism for securing a jumper tube to a shunt tube in a well screen assembly for use in gravel packing is disclosed. The jumper tube features a telescoping connector that extends to engage the shunt tube and a locking mechanism that extends the connector the proper distance and then locks the connector into place by engaging lugs that are connected to the jumper tube. Also disclosed is an apparatus and method for securing a connector tube to a well screen assembly using a receiver that is attached to the well screen assembly and is configured to receive a connector tube and secure the connector tube into place with screws. The receiver can be mounted to the well screen assembly via the shunt tube, a top/middle-bottom ring assembly, directly to the base pipe.
    Type: Application
    Filed: February 26, 2009
    Publication date: June 25, 2009
    Applicant: WEATHERFORD/LAMB, INC.
    Inventors: John Richard Setterberg, JR., Alejandro Eduardo Perez
  • Patent number: 7497267
    Abstract: A locking mechanism for securing a jumper tube to a shunt tube in a well screen assembly for use in gravel packing features a jumper tube having a telescoping connector that extends to engage the shunt tube and a locking mechanism that extends the connector the proper distance and then locks the connector into place by engaging lugs that are connected to the jumper tube. An apparatus and method for securing a connector tube to a well screen assembly features a receiver that is attached to the well screen assembly and is configured to receive a connector tube and secure the connector tube into place with screws. The receiver can be mounted to the well screen assembly via the shunt tube, a top/middle-bottom ring assembly, directly to the base pipe.
    Type: Grant
    Filed: June 16, 2005
    Date of Patent: March 3, 2009
    Assignee: Weatherford/Lamb, Inc.
    Inventors: John Richard Setterberg, Jr., Alejandro Eduardo Perez
  • Patent number: 6991030
    Abstract: A method and apparatus for assembling a wellscreen onto a perforated base pipe are provided. The wellscreen defines a tubular body which is suitable for subterranean use in oil, gas, and water wells. In accordance with the present invention, the wellscreen first defines a perforated base pipe having termination members at its opposite ends. Disposed on each termination member is a continuous helical, step-tiered surface. The helical surface serves as a support surface for a layer of filtering material which is rolled around the base pipe. The filtering material is pre-cut to a correct diameter and bias to match the diameters and bias of the spiraling termination support surfaces. The filtering material is connected to the rings to form a substantial seal on the opposite ends. A protective, perforated outer shroud is optionally disposed around the filtering media as well.
    Type: Grant
    Filed: December 2, 2003
    Date of Patent: January 31, 2006
    Assignee: Weatherford/Lamb, Inc.
    Inventor: John Richard Setterberg, Jr.
  • Patent number: 6685236
    Abstract: The present invention provides a connector arrangement for connecting a first tubular to a second tubular. In particular, the present invention relates to a method for connecting tubulars in such a way that the connection is prevented from becoming unmade in response to expansion of the tubulars in a wellbore. More particularly, the present invention provides a tubular connection using a helical or spiral thread insert to seal and maintain mechanical strength in a tubular connection after expansion.
    Type: Grant
    Filed: June 28, 2002
    Date of Patent: February 3, 2004
    Assignee: Weatherford/Lamb, Inc.
    Inventor: John Richard Setterberg, Jr.
  • Patent number: 6668920
    Abstract: A method and apparatus for assembling a wellscreen onto a perforated base pipe are provided. The wellscreen defines a tubular body which is suitable for subterranean use in oil, gas, and water wells. In accordance with the present invention, the wellscreen first defines a perforated base pipe having termination members at its opposite ends. Disposed on each termination member is a continuous helical, step-tiered surface. The helical surface serves as a support surface for a layer of filtering material which is rolled around the base pipe. The filtering material is pre-cut to a correct diameter and bias to match the diameters and bias of the spiraling termination support surfaces. The filtering material is connected to the rings to form a substantial seal on the opposite ends. A protective, perforated outer shroud is optionally disposed around the filtering media as well.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: December 30, 2003
    Assignee: Weatherford/Lamb, Inc.
    Inventor: John Richard Setterberg, Jr.