Abstract: A method of making a lightweight thermal shield that includes obtaining a mold having a shaped support screen with a molding surface configured to allow the passage of air and moisture therethrough, and with the mold being adapted for drawing a vacuum from behind the support screen. The method also includes applying a wet insulation material onto the molding surface of the support screen and drawing a vacuum to withdraw moisture through the support screen and consolidate a layer of insulation material on top the molding surface. The method further includes removing the consolidated layer of insulation material from off the molding surface, installing the consolidated layer of insulation material into an outer shell layer, and drying the consolidated layer of insulation material within the outer shell layer to form a lightweight core insulation layer.

Abstract: A laminate gasket for sealing between two opposing surfaces includes a core layer formed from a sheet of woven material having a first surface, a second surface opposite the first surface, and a binder material impregnating the sheet and at least partially coating both of the first and second surfaces. The laminate gasket also includes a first facing layer adhered to the first surface with the cured binder material and a second facing layer adhered to the second surface with the cured binder material to form a laminate base sheet, with each of the first facing layer and the second facing layer comprising a fiber composite material. The laminate gasket further includes one or more process apertures formed through the laminate base sheet and an edge seal formed around an inner edge of the process aperture to prevent interstitial leakage of the process fluid into the core layer.

Abstract: A method of making a lightweight thermal shield that includes obtaining a mold having a shaped support screen with a molding surface configured to allow the passage of air and moisture therethrough, and with the mold being adapted for drawing a vacuum from behind the support screen. The method also includes applying a wet insulation material onto the molding surface of the support screen and drawing a vacuum to withdraw moisture through the support screen and consolidate a layer of insulation material on top the molding surface. The method further includes removing the consolidated layer of insulation material from off the molding surface, installing the consolidated layer of insulation material into an outer shell layer, and drying the consolidated layer of insulation material within the outer shell layer to form a lightweight core insulation layer.

Abstract: A method of making a lightweight thermal shield that includes obtaining a mold having a shaped support screen with a molding surface configured to allow the passage of air and moisture therethrough, and with the mold being adapted for drawing a vacuum from behind the support screen. The method also includes applying a wet insulation material onto the molding surface of the support screen and drawing a vacuum to withdraw moisture through the support screen and consolidate a layer of insulation material on top the molding surface. The method further includes removing the consolidated layer of insulation material from off the molding surface, installing the consolidated layer of insulation material into an outer shell layer, and drying the consolidated layer of insulation material within the outer shell layer to form a lightweight core insulation layer.

Abstract: A method of making a lightweight thermal shield that includes obtaining a mold having a shaped support screen with a molding surface configured to allow the passage of air and moisture therethrough, and with the mold being adapted for drawing a vacuum from behind the support screen. The method also includes applying a wet insulation material onto the molding surface of the support screen and drawing a vacuum to withdraw moisture through the support screen and consolidate a layer of insulation material on top the molding surface. The method further includes removing the consolidated layer of insulation material from off the molding surface, installing the consolidated layer of insulation material into an outer shell layer, and drying the consolidated layer of insulation material within the outer shell layer to form a lightweight core insulation layer.

Abstract: An edge coated gasket includes a base sheet made of compressible gasket material and having opposed faces and an interior edge surrounding and defining an aperture. An edge coating of polymer or other material is disposed on and seals the interior edge of the base sheet and may project beyond the facial planes of the base sheet to define protruding rims extending around the aperture. Face coatings may also be applied to one or more of the faces extending in relatively narrow strips around the aperture of the base sheet. When clamped between flange surfaces, the edge coating engages, conforms to, and seals against the flange surfaces to provide a seal against both interfacial and intersticial migration of fluid past the gasket. At the same time, the inherently good compression failure resistance of the compressible gasket material of the base sheet is preserved. Thus, a gasket with enhanced sealability and compression failure resistance is provided.

Abstract: A gasket with selectively positioned seal enhancement zones located in the web of the gasket is provided. The gasket is formed of a base sheet of gasket material cut to define an interior aperture bounded by an interior edge and webs. Slots are formed at selected locations within the seal enhancement zones and the slots are bounded by edges. An edge coating of polymeric material is applied to the slot edges and, in one embodiment, project beyond the facial planes of the base sheet to form raised rims. An edge coating also may be formed on the interior edge bounding the aperture of the gasket. When clamped between a pair of flange surfaces, the polymeric edge coatings on the slot edges engage and seal against the flange surfaces within the seal enhancement zones to provide an enhanced seal against leakage in these zones.

Abstract: An edge coated gasket includes a base sheet made of compressible gasket material and having opposed faces and an interior edge surrounding and defining an aperture. An edge coating of polymer or other material is disposed on and seals the interior edge of the base sheet and may project beyond the facial planes of the base sheet to define protruding rims extending around the aperture. Face coatings may also be applied to one or more of the faces extending in relatively narrow strips around the aperture of the base sheet. When clamped between flange surfaces, the edge coating engages, conforms to, and seals against the flange surfaces to provide a seal against both interfacial and intersticial migration of fluid past the gasket. At the same time, the inherently good compression failure resistance of the compressible gasket material of the base sheet is preserved. Thus, a gasket with enhanced sealability and compression failure resistance is provided.

Abstract: A gasket with selectively positioned seal enhancement zones located in the web of the gasket is provided. The gasket is formed of a base sheet of gasket material cut to define an interior aperture bounded by an interior edge and webs. Slots are formed at selected locations within the seal enhancement zones and the slots are bounded by edges. An edge coating of polymeric material is applied to the slot edges and, in one embodiment, project beyond the facial planes of the base sheet to form raised rims. An edge coating also may be formed on the interior edge bounding the aperture of the gasket. When clamped between a pair of flange surfaces, the polymeric edge coatings on the slot edges engage and seal against the flange surfaces within the seal enhancement zones to provide an enhanced seal against leakage in these zones.

Abstract: An improved gasket (11) for sealing the joint between a pair of flange surfaces is provided. In one embodiment, the gasket (11) is an edge coated gasket and the edge coating (14) also exhibits surface adhesion to enhance the seal provided by the gasket. In another embodiment, compressible sealing members (34, 44) are coated with a coating material (37, 47) that exhibits surface adhesion properties.

Abstract: A gasket with selectively positioned seal enhancement zones located in the web of the gasket is provided. The gasket is formed of a base sheet of gasket material cut to define an interior aperture bounded by an interior edge and webs. Slots are formed at selected locations within the seal enhancement zones and the slots are bounded by edges. An edge coating of polymeric material is applied to the slot edges and, in one embodiment, project beyond the facial planes of the base sheet to form raised rims. An edge coating also may be formed on the interior edge bounding the aperture of the gasket. When clamped between a pair of flange surfaces, the polymeric edge coatings on the slot edges engage and seal against the flange surfaces within the seal enhancement zones to provide an enhanced seal against leakage in these zones.

Abstract: An edge coated gasket includes a base sheet made of compressible gasket material and having opposed faces and an interior edge surrounding and defining an aperture. An edge coating of polymer or other material is disposed on and seals the interior edge of the base sheet and may project beyond the facial planes of the base sheet to define protruding rims extending around the aperture. Face coatings may also be applied to one or more of the faces extending in relatively narrow strips around the aperture of the base sheet. When clamped between flange surfaces, the edge coating engages, conforms to, and seals against the flange surfaces to provide a seal against both interfacial and intersticial migration of fluid past the gasket. At the same time, the inherently good compression failure resistance of the compressible gasket material of the base sheet is preserved. Thus, a gasket with enhanced sealability and compression failure resistance is provided.

Abstract: An edge coated gasket includes a base sheet made of compressible gasket material and having opposed faces and an interior edge surrounding and defining an aperture. An edge coating of polymer or other material is disposed on and seals the interior edge of the base sheet and may project beyond the facial planes of the base sheet to define protruding rims extending around the aperture. Face coatings may also be applied to one or more of the faces extending in relatively narrow strips around the aperture of the base sheet. When clamped between flange surfaces, the edge coating engages, conforms to, and seals against the flange surfaces to provide a seal against both interfacial and intersticial migration of fluid past the gasket. At the same time, the inherently good compression failure resistance of the compressible gasket material of the base sheet is preserved. Thus, a gasket with enhanced sealability and compression failure resistance is provided.

Abstract: An edge coated gasket includes a base sheet made of compressible gasket material and having opposed faces and an interior edge surrounding and defining an aperture. An edge coating of polymer or other material is disposed on and seals the interior edge of the base sheet and may project beyond the facial planes of the base sheet to define protruding rims extending around the aperture. Face coatings may also be applied to one or more of the faces extending in relatively narrow strips around the aperture of the base sheet. When clamped between flange surfaces, the edge coating engages, conforms to, and seals against the flange surfaces to provide a seal against both interfacial and intersticial migration of fluid past the gasket. At the same time, the inherently good compression failure resistance of the compressible gasket material of the base sheet is preserved. Thus, a gasket with enhanced sealability and compression failure resistance is provided.

Abstract: A gasket with selectively positioned seal enhancement zones located in the web of the gasket is provided. The gasket is formed of a base sheet of gasket material cut to define an interior aperture bounded by an interior edge and webs. Slots are formed at selected locations within the seal enhancement zones and the slots are bounded by edges. An edge coating of polymeric material is applied to the slot edges and, in one embodiment, project beyond the facial planes of the base sheet to form raised rims. An edge coating also may be formed on the interior edge bounding the aperture of the gasket. When clamped between a pair of flange surfaces, the polymeric edge coatings on the slot edges engage and seal against the flange surfaces within the seal enhancement zones to provide an enhanced seal against leakage in these zones.

Abstract: An improved gasket (11) for sealing the joint between a pair of flange surfaces is provided. In one embodiment, the gasket (11) is an edge coated gasket and the edge coating (14) also exhibits surface adhesion to enhance the seal provided by the gasket. In another embodiment, compressible sealing members (34, 44) are coated with a coating material (37, 47) that exhibits surface adhesion properties.

Abstract: A gasket having two opposed faces and an edge disposed therebetween is given a wide coating on the edge. The coating is sufficiently wide so that it goes from corner to corner on the edge and protrudes past the corner on at least one side of the gasket in a direction perpendicular to a facial plane of the gasket. The coating protrudes in an amount effective to give the gasket a sealing ability which is better than the sealing ability of the same gasket if it had a coating merely extending from corner to corner without protruding. A process for coating the gasket edges which are around the aperture comprises placing the gasket sheets together so that a cavity is formed by the apertures, the sides of the cavity are the aperture edges to be coated. The coating material is put into the cavity and contacts the edges to be coated to form the coated edges.

Abstract: A gasket which is compression-failure resistant, even at operating flange pressures in the range of from about 3,000 to about 15,000 PSI and also has a good sealing ability, comprises a soft gasket material having two opposed, facial surfaces and an aperture with an edge perpendicular to the facial surfaces, wherein the edge of the aperture has a polymer coating (coating A) on the edge for a good sealing ability. In this embodiment, except for coating A, the gasket is otherwise not coated which makes the gasket compression-failure resistant. In embodiments which need even better sealing ability, at least one of the opposed, facial surfaces has polymer coating B, which may abut both the edge and polymer coating A, wherein polymer coating B on the facial, opposed surface leaves the gasket uncoated for sealing ability in an amount effective to give the gasket compression failure resistance.

Abstract: A gasket having two opposed faces and an edge disposed therebetween is given a wide coating on the edge. The coating is sufficiently wide so that it goes from corner to corner on the edge and protrudes past the corner on at least one side of the gasket in a direction perpendicular to a facial plane of the gasket. The coating protrudes in an amount effective to give the gasket a sealing ability which is better than the sealing ability of the same gasket if it had a coating merely extending from corner to corner without protruding.

Abstract: A method of making a lightweight thermal shield that includes obtaining a mold having a shaped support screen with a molding surface configured to allow the passage of air and moisture therethrough, and with the mold being adapted for drawing a vacuum from behind the support screen. The method also includes applying a wet insulation material onto the molding surface of the support screen and drawing a vacuum to withdraw moisture through the support screen and consolidate a layer of insulation material on top the molding surface. The method further includes removing the consolidated layer of insulation material from off the molding surface, installing the consolidated layer of insulation material into an outer shell layer, and drying the consolidated layer of insulation material within the outer shell layer to form a lightweight core insulation layer.