Abstract: A unitary combustion deck for an internal combustion engine includes a main body portion having a cylinder-facing surface and a coolant-side facing surface. The combustion deck further includes a plurality of bolt bosses which are integrally cast as part of the coolant-side surface and each bolt boss defines a bolt-receiving aperture which extends through the main body portion and which is designed to receive a mounting bolt for securing the combustion deck to a cylinder block for sealing against the leakage of combustion gases. Further included as part of the combustion deck is a load distribution rib which is constructed and arranged to extend in a ring-like form around the at least one cylinder while integrally connecting with each bolt boss of the plurality of bolt bosses.

Abstract: A unitary cylinder head casting for an engine includes a plurality of valve guide bore casting portions, each valve guide bore casting portion defining a valve guide bore and a plurality of head bolt bore casting portions, each head bolt bore casting portion defining a head bolt bore. The cylinder head casting is constructed and arranged such that there is at least one head bolt bore corresponding to each valve guide bore. The cylinder head casting also defines an upper water jacket and a lower water jacket. In order to eliminate fillets in the area of the upper water jacket which represent likely locations for fatigue cracks to initiate, gusset ribs are included as part of the cylinder head casting. There is at least one gusset rib extending between at least one combination of one head bolt bore casting portion and its corresponding valve guide bore casting portion.