Abstract: A slip pallet formed as a square or rectangular sheet of a plastic material having a central body portion on which a load, such as an array of loaded cardboard boxes, is supported and a plurality of lip portions extending outwardly and upwardly from the central body portion wherein at least the central body portion is provided with a plurality of spaced apart dimples formed in the top surface of the central body portions so that a plurality of spaced apart projections extend downwardly from the bottom surface of the central body portion to provide a cushioning support for the load and wherein at least a portion of each projection is a segment of a sphere. In other embodiments, the dimples are integral solid projections, each of which may be provided with a cavity having an opening in the outer surface thereof.

Abstract: A method and apparatus for forming a continuous extrudate of a heated soft thermoplastic material into a continuous sheet of a cooled rigid thermoplastic material having a plurality of recesses formed in one surface thereof and a plurality of projections formed on the other surface thereof by feeding successive portions of a heated soft extruded thermoplastic material onto successive portions of a forming cylinder having a generally cylindrical outer peripheral surface having a plurality of recesses formed therein and applying a vacuum through the recesses to draw areas of successive portions opposite to the recesses into conformation with the recesses and cooling the thermoplastic material by moving a cooling fluid over the inner peripheral surface of the forming cylinder and removing the successive portions to form a continuous sheet of a rigid thermoplastic material having a plurality of recesses formed in one surface thereof and a plurality of projections formed on the other surface thereof.

Abstract: A corrugated plastic slip pallet is provided and comprises an intermediate corrugated member sandwiched between two generally planar sheet-like panel members and having a flat body portion on which boxes are supported and three lip portions hingedly connected to edges of the flat body portion and forming an included angle therewith of between about 135 and 160 degrees and wherein the hinge connection comprises two spaced apart welded portions extending parallel to an associated edge of the flat body portion and wherein the portions of the intermediate corrugated member and the two generally planar sheet-like panel members between the two spaced apart welded portions are not welded together.