Abstract: This invention is directed to a cyclonic vapor/liquid contacting device and distillation or related mass transfer or heat transfer processes employing its use, such as fluid catalytic cracking. Liquid feed is introduced near the floor of the cyclone via downcorner or plenum. Vapor enters through sieve holes in the bottom of the cyclonic device. Near the floor are angled tabs or vanes that impart a spin to the vapor rising up through the floor. The tabs or vanes mix the liquid and vapor. The liquid is then thrown toward the cyclone wall, where it exits through slots in the wall. A second set of tabs or vanes, located about in the middle of the cyclone, imparts additional spin to the vapor and entrained liquid rising through the cyclone. This improves liquid collection by the cyclone, especially in cases where a heavy liquid load dampens the spin action of the vapor in the base of the cyclone.

Abstract: The invention relates to a process for producing alkylated aromatic hydrocarbons, preferably with an oxygen or sulfur containing alkylating agent, in the presence of a multi-component molecular sieve catalyst composition that includes a molecular sieve and an active metal oxide. The invention is also directed to methods of making and formulating the multi-component molecular sieve catalyst composition useful in producing alkylated aromatics.

Abstract: There is provided a process for aromatics conversion by contacting a feed suitable for aromatics conversion under conversion condition and in the presence of a catalyst comprising ITQ-13. Examples of such conversion processes include isomerization of aromatic (xylenes) feedstock, disproportionation of toluene to benzene and xylenes, alkylation and transalkylation of aromatics, conversion of light paraffins and light olefins to aromatics, conversion of naphtha to aromatics, and conversion of alcohol to aromatics.

Abstract: A process is provided for the production of xylenes from reformate. The process is carried out by methylating the benzene, toluene, or both present in the reformate to produce a resulting product having a higher xylenes content than the reformate. Greater than equilibrium amounts of para-xylene can be produced by the process.

Abstract: A process is provided for the production of xylenes from reformate. The process is carried out by methylating under conditions effective for the methylation, the benzene/toluene present in the reformate outside the reforming loop, to produce a resulting product having a higher xylenes content than the reformate. Greater than equilibrium amounts of para-xylene can be produced by the process.

Abstract: In a process for isomerizing a feed comprising ethylbenzene and a mixture of xylene isomers, the feed is first contacted under xylene isomerization conditions with a first catalyst composition to produce an intermediate product having a higher para-xylene concentration than the feed, and then the intermediate product is contacted under ethylbenzene isomerization conditions with a second catalyst composition. The second catalyst composition comprises a hydrogenation-dehydrogenation component and a molecular sieve having 10-membered ring pores and is effective to selectively isomerize at least part of the ethylbenzene in the intermediate product to para-xylene and thereby produce a further product having a para-xylene concentration greater than the equilibrium concentration of para-xylene at said ethylbenzene isomerization conditions.

Abstract: A catalytic cracking process is disclosed for feedstock containing hydrocarbons having at least 5 carbon atoms. The feedstock is contacted, under catalytic cracking conditions, with a 9-member ring catalyst composition and, optionally, a large pore molecular sieve, such as zeolite Y.

Abstract: A process and system is disclosed for removing sulfur from tail-gas emitted from a Claus sulfur recovery process. First, the tail-gas is oxidized so as to convert sulfur therein to sulfur oxides. Oxidized tail-gas is directed into an absorber where a solid absorbent absorbs substantially all the sulfur oxides thereon. After allowing sufficient time for a desired amount of sulfur oxides to be absorbed, absorption is ceased. Next, the solid absorbent containing the absorbed sulfur oxides is contacted with a reducing gas so as to release an off gas containing hydrogen sulfide and sulfur dioxide. Upon releasing sulfur from the solid absorbent, the solid absorbent is regenerated and redirected into the absorber. Sulfur in the off gas emitted by regeneration is concentrated to an extent sufficient for use within a Claus sulfur recovery process for conversion to elemental sulfur.

Abstract: This concept concerns a vapor/liquid contacting tray which is useful in distillation and related mass transfer or heat transfer applications where liquid flows down and gas or vapor flows up through a vessel. In this device, the perforated area is relatively small, so the liquid is entrained upward. The liquid flow is then directed downward into a large disengaging area. The downward momentum of the liquid and the large disengaging allow for high liquid and vapor rates without overloading the vapor/liquid disengaging capacity of the device.

Abstract: De-entrainment devices are provided for separating an entrained liquid from a vapor stream exiting a flash zone in a separation column. Methods for utilizing the de-entrainment devices are also provided. In one embodiment, the de-entrainment device of the present invention is embodied in a de-entrainment tray that has a tray deck and a plurality of risers extending vertically up from the tray deck. The risers are provided with devices for imparting rotational movement to the fluid stream, which have the vapor stream and entrained liquid, entering the riser. The rotational movement imparted to the fluid stream causes the liquid to separate from the vapor stream and to flow upward along the riser walls. The de-entrained liquid is then transported from above the separation tray back into the flash zone by way of a liquid downcomer. The vapor stream separates from the liquid within the riser and flows out of the riser upward through the column.

Abstract: This is a process for upgrading a petroleum naphtha fraction. The naphtha is subjected to reforming and the reformate is cascaded to a benzene and toluene synthesis zone over a benzene and toluene synthesis catalyst comprising a molecular sieve of low acid activity. The preferred molecular sieve is steamed ZSM-5. The benzene and toluene synthesis zone is operated under conditions compatible with the conditions of the reformer such as pressures of above about 50 psig (446 kPa) and temperatures above about 800.degree. F. (427.degree. C). In one aspect of the invention, the benzene and toluene synthesis catalyst includes a metal hydrogenation component such as cobalt, nickel, platinum or palladium. In one mode of operation, the benzene and toluene synthesis catalyst replaces at least a portion of the catalyst of the reformer. The process produces a product containing an increased proportion of benzene and toluene, and a reduced proportion of C8 aromatics, particularly ethylbenzenes, as compared to the reformate.

Abstract: Oxides of nitrogen (NO.sub.x) emissions from an FCC regenerator are reduced by operating the regenerator in partial CO burn mode and controlled thermal and catalytic processing of the flue gas. Partial CO burn FCC catalyst regeneration produces flue gas with CO and NO.sub.x precursors. Air is added and most NO.sub.x precursors homogeneously converted while leaving some CO unconverted. Downstream catalytic conversion then reduces produced NO.sub.x with unconverted CO.