Abstract: A furnace blower assembly includes a blower housing a blower and a motor. The blower is positioned within the housing and is adapted to rotate relative to the housing. The motor is coupled to the blower. The housing defines an outlet having an external periphery and an internal periphery. The external periphery or the internal periphery of the outlet is adapted to be fitted to a portion of the external periphery or the internal periphery of the duct. The outlet defines a longitudinal axis. The outlet has a peripheral edge and a protrusion extending outwardly from the external periphery or the internal periphery of the outlet. The protrusion is spaced from the peripheral edge of the outlet and is adapted to abut the peripheral edge of the duct.

Abstract: A blower assembly for advancing the flow of air in an air flow device at a selected one of a plurality of air flow rates. The blower assembly includes a blower housing defining a body thereof and a wall of the blower housing moveably secured to the body, a blower wheel rotatably mounted to the blower housing and a motor for rotating the blower wheel at a selected one of a plurality of rotational speeds. The blower assembly further includes a motion device secured to the body and to the wall. The motion device moves the wall relative to the body to a selected one of a plurality of distinct wall positions. The motor rotates the blower wheel at a selected one of a plurality of rotational speeds. A controller calculates an optimum wall position and rotational speed to provide for minimal energy usage rate.

Abstract: A lamination for use in an electric machine stator includes a body having a generally circular outer periphery and a generally circular inner periphery, spaced from the outer periphery and a plurality of spaced apart teeth extending inwardly from the circular inner periphery. Each of said teeth define opposed inner edges thereof. The lamination includes a first pair of tips extending tangentially in opposed directions from the inner edge of one of said teeth and a second pair of tips extending tangentially in opposed directions from the inner edges of another one of said teeth. A tip of the first pair of tips and a tip of the second pair of tips define a first configuration having a first gap therebetween and defining a second configuration having a second gap therebetween. The first gap being substantially less than the second gap.

Abstract: A pump includes a housing including a first portion thereof defining opposed parallel spaced apart internal and exterior generally planar surfaces. The pump also includes a first impeller rotatably secured to the housing and positioned within the housing. The pump also includes a first axial flux motor connected to the first impeller and at least partially positioned within the housing. The first axial flux motor includes a first motor rotor fixedly secured to the first impeller. The first motor rotor has a generally planar surface thereof positioned adjacent to and parallel to the internal generally planar surface of the first portion of the housing. The first axial flux motor includes a first motor stator fixedly secured to the housing. The first motor stator has a generally planar surface thereof positioned adjacent to and parallel to the external generally planar surface of the first portion of the housing.

Abstract: A method for making a component for use in an electric machine is provided. The method includes applying first and second portions of a first material to a first surface, applying a second material to the first portion of first material; bonding the second material to the first portion of the first material, removing the second portion of the first material to form a void defined by the first portion of the first material, applying a conductive material in the void, and applying an insulating layer to the second material, wherein the process for preparing the component further comprising the steps of: applying first and second portions of a third material to the insulating layer; applying a fourth material to the first portion of third material, and bonding the fourth material to the first portion of the third material.

Abstract: A permanent split capacitor (PSC) motor includes a stator defining an axis of rotation and a rotor disposed adjacent the stator. The stator includes a start winding, a capacitor electrically coupled in series with the start winding, a first plurality of windings, and a second plurality of windings. The motor includes first and second sets of electrical leads connected respectively to the first plurality of windings and to the second plurality of windings, the first plurality of windings and the second plurality of windings respectively configurated to rotate the motor respectively at a first and second rotational speeds of the motor when mounted respectively to the first machine and to the second machine.

Abstract: A lamination for use in an electric machine stator includes a body having a generally circular outer periphery and a generally circular inner periphery, spaced from the outer periphery and a plurality of spaced apart teeth extending inwardly from the circular inner periphery. Each of said teeth define opposed inner edges thereof. The lamination includes a first pair of tips extending tangentially in opposed directions from the inner edge of one of said teeth and a second pair of tips extending tangentially in opposed directions from the inner edges of another one of said teeth. A tip of the first pair of tips and a tip of the second pair of tips define a first configuration having a first gap therebetween and defining a second configuration having a second gap therebetween. The first gap being substantially less than the second gap.

Abstract: According to another embodiment of the present invention, an electric machine is provided. The machine includes a housing and a stator. The stator is fixedly secured to the housing. The machine also includes a rotor. The rotor is rotatably secured to the housing. At least one of the housing, the stator and the rotor include an inner wall defining a passageway adapted for improved fluid flow therethrough.

Abstract: A permanent split capacitor (PSC) motor includes a stator defining an axis of rotation and a rotor disposed adjacent the stator. The stator includes a start winding, a capacitor electrically coupled in series with the start winding, a first plurality of windings, and a second plurality of windings. The motor includes first and second sets of electrical leads connected respectively to the first plurality of windings and to the second plurality of windings, the first plurality of windings and the second plurality of windings respectively configurated to rotate the motor respectively at a first and second rotational speeds of the motor when mounted respectively to the first machine and to the second machine.

Abstract: A blower assembly for advancing the flow of air in an air flow device at a selected one of a plurality of air flow rates is provided. The blower assembly includes a blower housing defining a body thereof and a wall of the blower housing moveably secured to the body, a blower wheel rotatably mounted to the blower housing and a motor for rotating the blower wheel at a selected one of a plurality of rotational speeds. The blower assembly further includes a motion device secured to the body and to the wall. The motion device moves the wall relative to the body to a selected one of a plurality of distinct wall positions. The motor rotates the blower wheel at a selected one of a plurality of rotational speeds. A controller calculates optimum wall position and rotational speed to provide for minimal energy usage rate.

Abstract: A motor controller for controlling an electric motor includes at least one integrated sensor disposed on the electric motor. The least one integrated sensor is configured to collect sensor data associated with a status of the electric motor for a period of time, the period of time beginning at an activation time and extending at least until an installation time. The motor controller may include an energy management system configured to power the at least one integrated sensor for at least a portion of the period of time, and a memory device configured to store the sensor data. The motor controller may include a data management system configured to communicate the sensor data from the at least one integrated sensor to at least one of the memory device and a remote device.

Abstract: A motor controller for controlling an electric motor includes at least one integrated sensor disposed on the electric motor. The least one integrated sensor is configured to collect sensor data associated with a status of the electric motor for a period of time, the period of time beginning at an activation time and extending at least until an installation time. The motor controller may include an energy management system configured to power the at least one integrated sensor for at least a portion of the period of time, and a memory device configured to store the sensor data. The motor controller may include a data management system configured to communicate the sensor data from the at least one integrated sensor to at least one of the memory device and a remote device.

Abstract: An electric motor for use with a power supply includes a housing and a stator fixedly secured to the housing. The stator has a plurality of coils secured to the stator. The motor also includes a first rotor secured to the stator and having a first number of poles and a second rotor secured to the stator and having a second number of poles. The second number being different than the first number. The plurality of coils cooperates with the first rotor to rotate the first rotor at a first rotor rotational speed and the plurality of coils cooperates with the second rotor to rotate the second rotor at a second rotor rotational speed. The second rotor rotational speed is substantially different than the first rotor rotational speed.

Abstract: A motor controller is provided. The motor controller is coupled to an efficiency indicator device and to a motor that is coupled to a fluid movement device. The motor controller includes a processor. The motor controller is configured to determine a fluid flow amount representing an amount of fluid moved by the fluid movement device during a predefined time period. Additionally, the motor controller is configured to determine a power usage amount representing an amount of power used by at least the fluid movement device and the motor in association with the fluid flow amount, generate an efficiency report associated with at least the fluid flow amount and the power usage amount, and transmit the efficiency report to the efficiency indicator device for presentation thereon.

Abstract: A pump includes a housing including a first portion thereof defining opposed parallel spaced apart internal and exterior generally planar surfaces. The pump also includes a first impeller rotatably secured to the housing and positioned within the housing. The pump also includes a first axial flux motor connected to the first impeller and at least partially positioned within the housing. The first axial flux motor includes a first motor rotor fixedly secured to the first impeller. The first motor rotor has a generally planar surface thereof positioned adjacent to and parallel to the internal generally planar surface of the first portion of the housing. The first axial flux motor includes a first motor stator fixedly secured to the housing. The first motor stator has a generally planar surface thereof positioned adjacent to and parallel to the external generally planar surface of the first portion of the housing.

Abstract: A pumping device for pumping a fluid is provided. The pumping device includes a pump and a power housing. At least a portion of the pump is positioned within the power housing. The pumping device also includes a first motor and a second motor. The first motor is operably connected to the pump and adapted to provide energy to the pump. At least a portion of the first motor is positioned within the power housing. The second motor is operably connected to the pump and adapted to provide energy to the pump. At least a portion of the second motor is positioned within the power housing.

Abstract: A method for making a component for use in an electric machine is provided. The method includes applying first and second portions of a first material to a first surface, applying a second material to the first portion of first material; bonding the second material to the first portion of the first material, removing the second portion of the first material to form a void defined by the first portion of the first material, applying a conductive material in the void, and applying an insulating layer to the second material, wherein the process for preparing the component further comprising the steps of: applying first and second portions of a third material to the insulating layer; applying a fourth material to the first portion of third material, and bonding the fourth material to the first portion of the third material.

Abstract: A fluid flow system is provided. The system includes a rotation producing device, a first fluid flow device coupled to the rotation producing device and a second fluid flow device coupled to the rotation producing device and spaced from the first fluid flow device.

Abstract: According to an embodiment of the invention, a system for managing commands for a pump electric motor for powering a pump for use in a pool and/or a spa is provided. The system includes a user interface for receiving user commands from a user and a pump motor controller for controlling the pump electric motor. The user interface and/or the pump motor controller is adapted to receive first protocol commands utilizing a first protocol from a first input source and adapted to send first input source signals corresponding to the first protocol commands to a portion of the pump motor controller. The user interface and/or the pump motor controller is further adapted to receive second protocol commands utilizing a second protocol from a second input source and adapted to send second input source signals corresponding to the second protocol commands to a portion of the pump motor controller.

Abstract: A method for making a component for use in an electric machine is provided. The method includes applying first and second portions of a first material to a first surface, applying a second material to the first portion of first material; bonding the second material to the first portion of the first material, removing the second portion of the first material to form a void defined by the first portion of the first material, applying a conductive material in the void, and applying an insulating layer to the second material, wherein the process for preparing the component further comprising the steps of: applying first and second portions of a third material to the insulating layer; applying a fourth material to the first portion of third material, and bonding the fourth material to the first portion of the third material.