Abstract: A method of manufacturing a golf club head with a variable thickness face having a central thickened region surrounded by a transition region tapering from the central thickened region to a thinner peripheral region. The method includes locating a ball end mill revolving about an axis generally normal to the inner surface of the face plate at an initial location on a circumferential intersection between the outer edge of the central thickened region and a transition region. The inner surface of the face plate is machined by moving the revolving ball end mill in a radial direction outwardly toward and through the transition region and the peripheral region to machine the inner surface of the face plate creating a tool channel having a width as the ball end mill traverses the transition region and thereby vary the thickness of the face plate in the tool path.

Abstract: A club head is configured such that the toe thickness is greater than the heel thickness in order to compensate for the toe-down look encountered, for example, in extended-length putters. In accordance with a further aspect of the present invention, the club head body in the heel region is weight-compensated to substantially balance with the toe region. In accordance with one embodiment, a bore configured to accept the shaft is provided at substantially the center of the top rail. In accordance with one embodiment, cut-out regions are provided in the back of the club head body in the toe region and the heel region to provide the required weight compensation.

Abstract: A golf club head is formed of a hollow body, the rear body portion of which includes a metallic stringer that extends along the crown-skirt interface and a plurality of ribs intersecting the metallic stringer to form a lattice frame, the openings of which are filled with an organic composite material such as graphite epoxy. An additional aperture formed in the skirt is also filled with the same graphite epoxy material. Because the graphite epoxy is lighter than the surrounding metal frame, the rear body portion of the golf club head is lighter than a comparable all metal club head. Yet, the presence of the metallic stringer and frame renders the metal-organic composite rear body portion substantially stiffer than a comparable all-composite rear body portion.

Abstract: A golf putter head includes a face member with a front surface arranged for impacting a golf ball. A first arm extends generally rearwardly from a heel end of the face member, a second arm extends generally rearwardly from a toe end of the face member, and a central member extends rearwardly intermediate the heel and toe ends of the face member. The central member has an inner end adjacent the face member and an outer end spaced from the face member. The central member includes a pair of wings extending in opposite directions at the outer end thereof connecting the central member to the first and second arms rearwardly of the face member. A portion of the central member extends rearwardly of the wings.

Abstract: A weight adjustment member may be mounted in a tuning port in a golf club head and secured therein using adhesive. The weight adjustment member includes a lip which prevents excess adhesive from escaping the tuning port and hides adhesive that might otherwise be visible between the weight adjustment member and the tuning port. Locating devices that mate with each other are included in the tuning port and on the weight adjustment member. A method of mounting the weight adjustment member in the tuning port of a golf club head is also provided.

Abstract: A golf club head is formed of a hollow body, the rear body portion of which includes a metallic stringer that extends along the crown-skirt interface and a plurality of ribs intersecting the metallic stringer to form a lattice frame, the openings of which are filled with an organic composite material such as graphite epoxy. An additional aperture formed in the skirt is also filled with the same graphite epoxy material. Because the graphite epoxy is lighter than the surrounding metal frame, the rear body portion of the golf club head is lighter than a comparable all metal club head. Yet, the presence of the metallic stringer and frame renders the metal-organic composite rear body portion substantially stiffer than a comparable all-composite rear body portion.

Abstract: A golf club head is formed of a hollow body, the rear body portion of which includes a metallic stringer that extends along the crown-skirt interface and a plurality of ribs intersecting the metallic stringer to form a lattice frame, the openings of which are filled with an organic composite material such as graphite epoxy. An additional aperture formed in the skirt is also filled with the same graphite epoxy material. Because the graphite epoxy is lighter than the surrounding metal frame, the rear body portion of the golf club head is lighter than a comparable all metal club head. Yet, the presence of the metallic stringer and frame renders the metal-organic composite rear body portion substantially stiffer than a comparable all-composite rear body portion.

Abstract: The present invention provides an iron-type golf club head comprising a primary cavity that is approximately parallel to the ground when the club head is resting at normal address. A secondary cavity, positioned within the primary cavity, has a bottom wall that is approximately parallel to the club face and is positioned above the club head sole. An interior wall that forms the secondary cavity is uniform in height while increasing in width in a bottom segment thereof.

Abstract: A golf club head includes a body having a front face with a cavity formed therein. The cavity has at least one aperture passing through the cavity bottom wall to the rear surface of the club head body. A face insert is installed in the cavity by applying an adhesive layer between the face insert and the bottom of the cavity. As the face insert is pressed into the cavity, air and any excess adhesive escapes through the aperture to the rear surface of the club where it can easily be removed by wiping with solvent.

Abstract: A method of manufacturing a golf club head with a variable thickness face having a central thickened region surrounded by a transition region tapering from the central thickened region to a thinner peripheral region. The method includes locating a ball end mill revolving about an axis generally normal to the inner surface of the face plate at an initial location on a circumferential intersection between the outer edge of the central thickened region and a transition region. The inner surface of the face plate is machined by moving the revolving ball end mill in a radial direction outwardly toward and through the transition region and the peripheral region to machine the inner surface of the face plate creating a tool channel having a width as the ball end mill traverses the transition region and thereby vary the thickness of the face plate in the tool path.

Abstract: The present invention relates to certain weight adjustment members that can be used in connection with iron-type golf clubs. The weight adjustment members of the present invention comprise a relatively uniform and/or symmetrically configured width. In addition, the members comprise a substantially linear back-side. The weight adjustment members of the present invention, therefore, provide a consistent level of performance across the members and, moreover, can be mass produced using more simplified molds when compared to other members known in the art. Still further, the present invention provides iron-type golf heads and golf clubs that comprise the weight adjustment members of the present invention.

Abstract: A golf putter head includes a face member with a front surface arranged for impacting a golf ball. A first arm extends substantially rearwardly from a heel end of the face member, a second arm extends substantially rearwardly from a toe end of the face member, and a central member extends rearwardly from the face member intermediate the heel and toe ends thereof. The central member is connected to and extends rearwardly from a back surface of the face member. The central member is connected to the first and second arms rearwardly of the face member. The first and second arms have top surfaces that slope downwardly as the first and second arms extend away from the face member.

Abstract: A golf putter head includes a face member with a front surface arranged for impacting a golf ball. A first arm extends substantially rearwardly from a heel end of the face member, a second arm extends substantially rearwardly from a toe end of the face member, and a central member extends rearwardly from the face member intermediate the heel and toe ends thereof. The central member is connected to and extends rearwardly from a back surface of the face member. The central member includes a pair of wing portions connecting the central member to the first and second arms rearwardly of the face member. An end portion of the central member extends rearwardly of the wing portions.

Abstract: A golf club head includes a face insert disposed in a cavity formed in the front face of the club head. The face insert has a front surface for impacting a golf ball and a back surface having a cavity formed therein for receiving a second insert. A second insert, composed of a material different from the first insert, is disposed in the cavity formed in the back of the first insert. Because the edges of the second insert are not exposed, the second insert can be made of very soft materials including silicone rubbers and gels, which would not be suitable for use in an application in which the edges are exposed.

Abstract: A golf putter head includes a face member with a front surface arranged for impacting a golf ball. A first arm extends substantially rearwardly from a heel end of the face member, a second arm extends substantially rearwardly from a toe end of the face member, and a central member extends rearwardly from the face member intermediate the heel and toe ends thereof. The central member is connected to the first and second arms rearwardly of the face member. A first cavity is formed in an upper surface of the central member between the first and second openings, and a second cavity is formed in the upper surface of the central member rearwardly of the first cavity and rearwardly of the first and second openings. First and second inserts are disposed, respectively, in the first and second cavities. The first cavity and the first insert each have a generally elongated crescent shape with a concave end while the second cavity and the second insert each have a generally semicircular shape with a convex side.

Abstract: A golf putter head includes a face member with a front surface arranged for impacting a golf ball. A first arm extends substantially rearwardly from a heel end of the face member, a second arm extends substantially rearwardly from a toe end of the face member, and a central member extends rearwardly from the face member intermediate the heel and toe ends thereof. The central member is connected to and extends rearwardly from a back surface of the face member. The central member includes a pair of wing portions connecting the central member to the first and second arms rearwardly of the face member. An end portion of the central member extends rearwardly of the wing portions.

Abstract: A golf club head includes a body having a front face with a cavity formed therein. The cavity has at least one aperture passing through the cavity bottom wall to the rear surface of the club head body. A face insert is installed in the cavity by applying an adhesive layer between the face insert and the bottom of the cavity. As the face insert is pressed into the cavity, air and any excess adhesive escapes through the aperture to the rear surface of the club where it can easily be removed by wiping with solvent.

Abstract: A club head is configured such that the toe thickness is greater than the heel thickness in order to compensate for the toe-down look encountered, for example, in extended-length putters. In accordance with a further aspect of the present invention, the club head body in the heel region is weight-compensated to substantially balance with the toe region. In accordance with one embodiment, a bore configured to accept the shaft is provided at substantially the center of the top rail. In accordance with one embodiment, cut-out regions are provided in the back of the club head body in the toe region and the heel region to provide the required weight compensation.