Abstract: A battery box for a hybrid or electric vehicle, the battery box including a pair of longitudinal walls and a pair of lateral walls that cooperate with a drop-in floor to define an interior compartment of the battery box for holding one or more batteries. The battery box includes corner junctions where the lateral walls are attached to the longitudinal walls and further includes corner shields that are placed over the corner junctions. The corner shields are externally mounted outside of the interior compartment and provide fluid tight sealing over the corner junctions. The longitudinal and lateral walls are made of dual phase steel. The corner shields have complex corners and are therefore made of draw steel.

Abstract: A battery box for a hybrid or electric vehicle, the battery box including two longitudinal walls and two lateral walls that cooperate with a floor to define an interior compartment of the battery box for holding batteries. The battery box includes a mounting bracket that has a raised base, an upright segment, and a curved transition segment extending from the raised base to the upright segment. A portion of the raised base is spaced above the floor and the raised base includes a peripheral rim that is attached to the floor by spot welds. The mounting bracket includes one or more depressions that extend in a continuous manner from the raised base, across the transition segment of the mounting bracket, and across at least a portion of the upright segment. The depression(s) are designed to be spot welded to the floor and one of the longitudinal walls.

Abstract: An exhaust gas heat recovery system includes a housing, a heat exchanger and a valve assembly. The valve assembly is disposed within the housing and includes a monolithic valve body, a moveable valve plate and a rotatable valve shaft. The valve body includes a bore, a valve seat surrounding the bore and trunnions integrally formed with the valve seat. The trunnions are diametrically opposed to each other and laterally extending outside of the housing. The valve plate coupled for rotation with the valve shaft between a first position allowing exhaust gas flow through the bore and the first exhaust gas passageway, and a second position allowing exhaust gas flow through the second exhaust gas passageway and preventing exhaust gas flow through the bore and the first exhaust gas passageway. The valve shaft being supported for rotation by the trunnions.

Abstract: An exhaust gas heat recovery system includes a housing assembly, a valve assembly and a heat exchanger. The valve assembly is disposed within the housing assembly and includes a shaft and a plate. The plate is rotatable between a first position whereat exhaust gas flow through a first fluid passageway is allowed and exhaust gas flow through a second exhaust gas passageway is prevented, and a second position whereat exhaust gas flow through the second fluid passageway is allowed and exhaust gas flow through the first gas passageway is prevented. The heat exchanger assembly includes a heater core having a working fluid circulating therein. The working fluid is in thermal communication with fluid in the heater core. The housing assembly includes first and second shells attached to each other at a joint. An axis of the shaft being at the joint of the first and second shells.

Abstract: An exhaust gas heat recovery system includes a housing assembly, a valve assembly and a heat exchanger. The valve assembly is disposed within the housing assembly and includes a shaft and a plate. The plate is rotatable between a first position whereat exhaust gas flow through a first fluid passageway is allowed and exhaust gas flow through a second exhaust gas passageway is prevented, and a second position whereat exhaust gas flow through the second fluid passageway is allowed and exhaust gas flow through the first gas passageway is prevented. The heat exchanger assembly includes a heater core having a working fluid circulating therein. The working fluid is in thermal communication with fluid in the heater core. The housing assembly includes first and second shells attached to each other at a joint. An axis of the shaft being at the joint of the first and second shells.

Abstract: An exhaust gas heat recovery system includes a housing, a heat exchanger and a valve assembly. The valve assembly is disposed within the housing and includes a monolithic valve body, a moveable valve plate and a rotatable valve shaft. The valve body includes a bore, a valve seat surrounding the bore and trunnions integrally formed with the valve seat. The trunnions are diametrically opposed to each other and laterally extending outside of the housing. The valve plate coupled for rotation with the valve shaft between a first position allowing exhaust gas flow through the bore and the first exhaust gas passageway, and a second position allowing exhaust gas flow through the second exhaust gas passageway and preventing exhaust gas flow through the bore and the first exhaust gas passageway. The valve shaft being supported for rotation by the trunnions.

Abstract: An exhaust gas burner assembly includes a body, an inlet opening, an outlet opening, a first chamber, a second chamber, and an intermediate opening. The exhaust gas burner assembly also includes a perforated pipe disposed between the first chamber and the second chamber, a fluid injector adapted to discharge a combustible mixture, and an igniter adapted to ignite the combustible mixture to generate combustion products. The perforated pipe allows at least a portion of the exhaust gas to flow therethrough from the first chamber to the second chamber such that the exhaust gas exiting the outlet opening has a higher temperature than the exhaust gas entering through the inlet opening.

Abstract: An exhaust gas burner assembly includes a body, an inlet opening, an outlet opening, a first chamber, a second chamber, and an intermediate opening. The exhaust gas burner assembly also includes a perforated pipe disposed between the first chamber and the second chamber, a fluid injector adapted to discharge a combustible mixture, and an igniter adapted to ignite the combustible mixture to generate combustion products. The perforated pipe allows at least a portion of the exhaust gas to flow therethrough from the first chamber to the second chamber such that the exhaust gas exiting the outlet opening has a higher temperature than the exhaust gas entering through the inlet opening.

Abstract: An exhaust treatment component for treating an exhaust produced by an engine. The exhaust treatment component includes a housing, a first exhaust treatment component substrate positioned within the housing, and a dosing module for dosing a reagent exhaust treatment fluid into the exhaust. The dosing module is secured to the housing and positioned upstream of the first exhaust treatment component substrate. An ultrasonic transducer is positioned between the dosing module and the first exhaust treatment component substrate. The ultrasonic transducer is configured to emit a plurality of ultrasonic waves into the exhaust including the reagent exhaust treatment fluid.

Abstract: An exhaust treatment component for treating an engine exhaust including a housing including an inlet and an outlet. A mixing device is located within the housing between the inlet and the outlet, and the mixing device includes a shell communicating with the outlet, a decomposition tube having a first end and a second end, and a flow reversing device disposed proximate the second end. The first end extends from the shell and is configured to receive the exhaust from the inlet, and is configured to receive a reagent exhaust treatment fluid. The second end is positioned within the shell. The flow reversing device is configured to direct a mixture of the exhaust and reagent exhaust treatment fluid in predetermined directions into the shell, the flow reversing device reverses a flow direction of the exhaust back towards the first end of the decomposition tube.

Abstract: An exhaust mixing device for mixing an exhaust produced by an engine with a reagent exhaust treatment fluid that is dosed into the exhaust from a dosing module. The exhaust mixing device includes a decomposition tube having a first end and a second end. The first end of the decomposition tube is configured to receive the exhaust and the reagent exhaust treatment fluid. A flow reversing device is positioned at the second end of the decomposition tube. The flow reversing device includes a plurality of deflecting members that intermix the exhaust and reagent exhaust treatment fluid, and direct the exhaust and reagent exhaust treatment fluid in predetermined directions, wherein the flow reversing device reverses a flow direction of the exhaust back towards the first end of the decomposition tube.

Abstract: An exhaust treatment component for treating an engine exhaust. The component includes a housing including an inlet and an outlet, and a mixing assembly located within the housing between the inlet and the outlet. The mixing assembly includes a decomposition tube having a first end and a second end. The first end is configured to receive the exhaust from the inlet and is configured to receive a reagent exhaust treatment fluid. A flow reversing device is disposed proximate the second end, and the flow reversing device is configured to direct a mixture of the exhaust and reagent exhaust treatment fluid as the mixture exits the second end of the decomposition tube in a direction back toward the first end, wherein the flow reversing device includes a plurality of deflecting members for intermixing the exhaust and reagent exhaust treatment fluid.

Abstract: An exhaust treatment component for treating an exhaust produced by an engine. The exhaust treatment component includes a housing, a first exhaust treatment component substrate positioned within the housing, and a dosing module for dosing a reagent exhaust treatment fluid into the exhaust. The dosing module is secured to the housing and positioned upstream of the first exhaust treatment component substrate. An ultrasonic transducer is positioned between the dosing module and the first exhaust treatment component substrate. The ultrasonic transducer is configured to emit a plurality of ultrasonic waves into the exhaust including the reagent exhaust treatment fluid.

Abstract: An exhaust treatment component mounting system including an exhaust treatment component canister that includes a cleat ring, and an exhaust treatment component housing including a radially outwardly extending flange. A torsion rod including a first end that mates with the flange of the housing, and a second end including a coupling that mates with the cleat ring, wherein during connection between the first end and the second end of the torsion rod, the canister is rigidly secured to the housing.

Abstract: An exhaust treatment component for treating an engine exhaust including a housing including an inlet and an outlet. A mixing device is located within the housing between the inlet and the outlet, and the mixing device includes a shell communicating with the outlet, a decomposition tube having a first end and a second end, and a flow reversing device disposed proximate the second end. The first end extends from the shell and is configured to receive the exhaust from the inlet, and is configured to receive a reagent exhaust treatment fluid. The second end is positioned within the shell. The flow reversing device is configured to direct a mixture of the exhaust and reagent exhaust treatment fluid in predetermined directions into the shell, the flow reversing device reverses a flow direction of the exhaust back towards the first end of the decomposition tube.

Abstract: An exhaust treatment component for treating an engine exhaust. The component includes a housing including an inlet and an outlet, and a mixing assembly located within the housing between the inlet and the outlet. The mixing assembly includes a decomposition tube having a first end and a second end. The first end is configured to receive the exhaust from the inlet and is configured to receive a reagent exhaust treatment fluid. A flow reversing device is disposed proximate the second end, and the flow reversing device is configured to direct a mixture of the exhaust and reagent exhaust treatment fluid as the mixture exits the second end of the decomposition tube in a direction back toward the first end, wherein the flow reversing device includes a plurality of deflecting members for intermixing the exhaust and reagent exhaust treatment fluid.

Abstract: An exhaust mixing device for mixing an exhaust produced by an engine with a reagent exhaust treatment fluid that is dosed into the exhaust from a dosing module. The exhaust mixing device includes a decomposition tube having a first end and a second end. The first end of the decomposition tube is configured to receive the exhaust and the reagent exhaust treatment fluid. A flow reversing device is positioned at the second end of the decomposition tube. The flow reversing device includes a plurality of deflecting members that intermix the exhaust and reagent exhaust treatment fluid, and direct the exhaust and reagent exhaust treatment fluid in predetermined directions, wherein the flow reversing device reverses a flow direction of the exhaust back towards the first end of the decomposition tube.

Abstract: An exhaust treatment component mounting system including an exhaust treatment component canister that includes a cleat ring, and an exhaust treatment component housing including a radially outwardly extending flange. A torsion rod including a first end that mates with the flange of the housing, and a second end including a coupling that mates with the cleat ring, wherein during connection between the first end and the second end of the torsion rod, the canister is rigidly secured to the housing.