Abstract: A method for creating mailpieces from a single web of printed material. The web of printed material includes a continuous web having a width and a length, the length comprised of a series of attached sheets. The series of attached sheets is comprised of envelope sheets and content pages. The content pages are rectangular in shape and may be oriented relative to the envelope sheets in a number of different configurations. In some configurations, two sets of content pages and/or envelope sheets can be printed across the width of the web. The method starts with cutting consecutive attached sheets into separated sheets. The content pages belonging to a same mailpiece are accumulated together. The separated envelope sheet is transported, bypassing the accumulating and turning steps. The accumulated and turned content pages are then merged with the envelope sheet, and the envelope sheet is folded and closed around the accumulated content pages to form a finished enclosing envelope.

Abstract: A method for creating mailpieces from a single web of printed material. The web of printed material includes printed matter to be used on envelopes, and other printed matter to be used on mail content to be included in the envelopes. The content pages are rectangular in shape and may be oriented relative to the envelope sheets in a number of different configurations. In some configurations, two sets of content pages and/or envelope sheets can be printed across the width of the web. The method starts with cutting consecutive sections of the web into separated sheets. Some of the separated sheets are envelope sheets including envelope printed matter, and some of the sheets are mail content sheets including mail content printed matter. The method includes cutting variable sized sheets depending on whether a sheet is a mail content sheet, or an envelope sheet. The method further includes cutting variable sized envelope sheets depending on the size of the mailpieces.

Abstract: An improved apparatus and method for cutting and processing sheets from a web of printed material comprising first and second side-by-side portions of sheets along a length of the web. A first transport is arranged to transport the web in a first horizontal direction. A web splitter splits portions of the web as they are transported on the first transport. An extended path transport, in line with the first transport, transports the second portion of the web in an extended path. A direct path transport, in line with the first transport, transports the first portion of the web on a more direct path. As a result of these different paths sheets within the first and second web portions are re-sequenced in a manner suitable for processing by downstream modules, such as a right angle turn module.

Abstract: A method and system are disclosed for ejecting ink drops from a plurality of ink jet nozzles in order to print on an envelope in a mail piece production process. The envelope has been stuffed and is therefore not flat, especially near the edges. Mail piece composition data is obtained and stored for the mail piece, and based upon that composition data a nozzle delay pattern is determined. For each ink jet nozzle, ink is ejected in accordance with the delay pattern so as to contact a point of the envelope's surface at the same time as drops from other ink jet nozzles.

Abstract: An improved sheet accumulator for stacking serially fed sheets transported on a paper path. The accumulator includes a guide deck. Above the guide deck, a plurality of parallel belts are positioned to provide a driving force for sheets on the deck. Within the accumulator, a ramp apparatus is positioned across the paper path whereby sheets driven by the belts on an upstream portion of the accumulator deck are driven over the ramp apparatus and deposited in an accumulating region of the accumulator deck on a downstream side of the ramp apparatus. Preferably, snap-down belts are provided between ramp structures snap transported sheets quickly into place on the stack and to hold them there. Sheets are stopped by an accumulator stop mechanism located at a downstream end of the accumulating region that prevents movement of sheets by the belts while sheets for an accumulation are being collected.

Abstract: A method for producing a continuous web of printed material for use in creating mailpieces. The continuous web has a width and a length, the length comprised of a series of attached sheets. The series of attached sheets are comprising envelope sheets and rectangular content pages. The content pages are rectangular in shape and may be oriented relative to the envelope sheets in a number of different configurations. In some configurations, two sets of content pages and/or envelope sheets can be printed across the width of the web. Sheets for forming business return envelopes may be printed in series with the content pages and envelope sheets. BREs may include individualized return addresses. A control code may be printed on one or more of the sheets for a given mailpiece, providing information for controlling assembly of the mailpiece.

Abstract: A method for creating mailpieces from a single web of printed material. The web of printed material includes printed matter to be used on envelopes, and other printed matter to be used on mail content to be included in the envelopes. The content pages are rectangular in shape and may be oriented relative to the envelope sheets in a number of different configurations. In some configurations, two sets of content pages and/or envelope sheets can be printed across the width of the web. The method starts with cutting consecutive sections of the web into separated sheets. Some of the separated sheets are envelope sheets including envelope printed matter, and some of the sheets are mail content sheets including mail content printed matter. The method includes cutting variable sized sheets depending on whether a sheet is a mail content sheet, or an envelope sheet. The method further includes cutting variable sized envelope sheets depending on the size of the mailpieces.

Abstract: A method for creating mailpieces from a single web of printed material. The web of printed material includes a continuous web having a width and a length, the length comprised of a series of attached sheets. The series of attached sheets is comprised of envelope sheets and content pages. The content pages are rectangular in shape and may be oriented relative to the envelope sheets in a number of different configurations. In some configurations, two sets of content pages and/or envelope sheets can be printed across the width of the web. The method starts with cutting consecutive attached sheets into separated sheets. The content pages belonging to a same mailpiece are accumulated together. The separated envelope sheet is transported, bypassing the accumulating and turning steps. The accumulated and turned content pages are then merged with the envelope sheet, and the envelope sheet is folded and closed around the accumulated content pages to form a finished enclosing envelope.

Abstract: A high speed input system for an inserter machine. The system controlling a guillotine cutter, a cutter transport, and an upstream web handler transport to increase throughput for mail production. The controller is programmed to control the high speed input module in accordance with a repeating cycle. The cycle time is determined as an amount of time between a first web feed request and an earliest possible time that a subsequent second web feed request can be acted upon. A cutter transport motion control profile initiates feeding of a document length of web after receiving the first feed request. The cutter motion control profile causes the cutter blade to begin descending when the cutter transport has moved the web a trigger distance, calculated such that the cutter blade will first make contact with the web immediately when the web has been halted by the cutter transport motion profile.

Abstract: An inserter input system including a web feeder providing a web of printed material to be split by a web slitting knife along the web's direction of travel. The split web is then cut transverse to the direction of travel by a rotary cutter operating at a first velocity, resulting in side-by-side individual sheets. Downstream of the rotary cutter, a right angle turn mechanism receives each of the side-by-side sheets and reorients them by ninety degrees. Further the right angle turn reorients the sheets into a serial shingled arrangement. A high speed separation nip pulls individual shingled sheets out from the shingled arrangement. The speed of the separation nip is such that a predetermined gap between the previously shingled sheets is formed.

Abstract: An improved sheet accumulator for stacking serially fed sheets transported on a paper path. The accumulator includes a guide deck. Above the guide deck, a plurality of parallel belts are positioned to provide a driving force for sheets on the deck. Within the accumulator, a ramp apparatus is positioned across the paper path whereby sheets driven by the belts on an upstream portion of the accumulator deck are driven over the ramp apparatus and deposited in an accumulating region of the accumulator deck on a downstream side of the ramp apparatus. Preferably, snap-down belts are provided between ramp structures snap transported sheets quickly into place on the stack and to hold them there. Sheets are stopped by an accumulator stop mechanism located at a downstream end of the accumulating region that prevents movement of sheets by the belts while sheets for an accumulation are being collected.

Abstract: A printed barcode including first basic barcode information stored in a first basic mode of printed data storage, and second additional enhanced barcode information stored in a second enhanced mode of printed data storage. The second information is printed, at least partially, as a component of the first information. The first information is adapted to be read by a basic barcode reader. The second information is adapted to be read by an enhanced barcode reader and cannot be read by the basic barcode reader.

Abstract: A printing apparatus and method to for use in a continuous high velocity mail production system, preferably for printing postal indicia. A transport path conveys a series of mail pieces at a print velocity. At least two ink jet print heads are available to perform printing operations. During normal operation, only one print head is operating at a time. To allow continuous uninterrupted operation, when a first print head is removed from service for a maintenance operation, a second print head is automatically brought into service. Adjustments to the triggering of the print cycle are made to account for the different print heads at different locations.

Abstract: A system and a method to control the motion of envelopes within a postage printing module to accommodate the use of slower print techniques and to achieve continuous high speed throughput in a mail processing system. At least two print heads in series are utilized to ensure continuous printing operation, even when a print head must be taken out of service for maintenance, or fails. Depending on which print head is in used, different sets of transport elements in the print module are used to effectuate the motion profile appropriate for the print head that is in operation. Based on the status of the print heads, a controller selectively groups different individual transport elements together to act in unison for the motion control.

Abstract: An accumulator device with a downward angled input transport. Downstream, an accumulating receptacle receives sheets. The accumulating receptacle has an upper guide and a lower guide forming a horizontal accumulating channel. Dump rollers act as a stop during sheet accumulation, and as a transport for removing completed accumulations from the sheet accumulating device. A rear portion of sheets buckle downward into a trap arrangement below the input rollers. Preferably, the upper guide of the accumulating channel comprises a continuously rotating belt to urge accumulating sheets against the dump rollers. Also, a positive air device may be used to assist in the buckling of the rear portion of the sheets. To assist in handling large collations, when a sheet arrives at the dump rollers the advance by a small predetermined incremental displacement slightly shingling the sheets to maintain positive control for later reliable discharge.

Abstract: An apparatus for illumination and imaging of a surface includes an apparatus for illuminating the surface, an apparatus for obtaining an image of the illuminated surface and providing an output signal representative of the obtained image, and an apparatus for limiting the exposure time of the image-obtaining apparatus to a selected fast exposure time less than the video frame rate of the image-obtaining apparatus. The image-obtaining apparatus may be a CCD-based camera. The CCD-based camera and the illumination apparatus may be mounted in a shroud having an opaque side wall. A first polarizing film may be provided intermediate the illumination apparatus and the surface, and a second polarizing film, having a polarization orientation orthogonal to that of the first polarizing film, may be provided intermediate the surface and the image-obtaining apparatus.

Abstract: An apparatus for illumination and imaging of a surface includes an apparatus for illuminating the surface, an apparatus for obtaining an image of the illuminated surface and providing an output signal representative of the obtained image, and an apparatus for limiting the exposure time of the image-obtaining apparatus to a selected fast exposure time less than the video frame rate of the image-obtaining apparatus. The image-obtaining apparatus may be a CCD-based camera. The CCD-based camera and the illumination apparatus may be mounted in a shroud having an opaque side wall. A first polarizing film may be provided intermediate the illumination apparatus and the surface, and a second polarizing film, having a polarization orientation orthogonal to that of the first polarizing film, may be provided intermediate the surface and the image-obtaining apparatus.

Abstract: An apparatus for illumination and imaging of a surface includes an apparatus for illuminating the surface, an apparatus for obtaining an image of the illuminated surface and providing an output signal representative of the obtained image, and an apparatus for limiting the exposure time of the image-obtaining apparatus to a selected fast exposure time less than the video frame rate of the image-obtaining apparatus. The image-obtaining apparatus may be a CCD-based camera. The CCD-based camera and the illumination apparatus may be mounted in a shroud having an opaque side wall. A first polarizing film may be provided intermediate the illumination apparatus and the surface, and a second polarizing film, having a polarization orientation orthogonal to that of the first polarizing film, may be provided intermediate the surface and the image-obtaining apparatus.

Abstract: A desiccant system is for maintaining an enclosure at atmospheric pressure and in a gas controlled condition. The system includes desiccant material contained in two gas permeable packets each having a flattened side. A perforated box has a cover plate and is adapted for retaining the two packets with the respective flattened sides juxtaposed. An open tube has a length to internal diameter ratio of at least about ten and an outer end open to atmosphere through the cover plate. An inner end of the tube is positioned centrally between the flattened sides of the packets. The box is insertable into a port in an enclosure with the cover plate adapted to seal the port.