Patents by Inventor John Szul
John Szul has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9290469Abstract: A system and method for the production of oxidized olefins. The system includes two or more reactors having a number of reaction tubes. A catalyst for catalytic oxidation of olefins is on a first side of the number of reaction tubes. A common supply line supplies a mixture comprising olefins and oxygen to the catalyst. Product outlet streams from each reactor are joined to a single product stream. Coolant fluid passing through the reactors flows into a single coolant drum. The single coolant drum supplies the coolant fluid at a common temperature to a number of coolant fluid inlet streams of each reactor.Type: GrantFiled: June 22, 2012Date of Patent: March 22, 2016Assignee: Dow Technology Investments LLCInventors: Kent Newman, Bernie Osborne, John Szul
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Publication number: 20140114083Abstract: The present disclosure includes a system and method for the production of oxidized olefins. Two or more reactors include a number of reaction tubes each having a first surface defining a first side and a second surface defining a second of each of the tubes side are provided. A catalyst for catalytic oxidation of olefins can be located on the first side of the number of reaction tubes is included. A common supply line supplies inlets to each reactor that provide a mixture comprising olefins and oxygen to the catalyst. Product outlet streams of each reactor receive at least the oxidized olefin product and are joined to a single product stream. Coolant fluid passes through the reactors to remove heat from the number of reaction tubes and flows into a single coolant drum connected to the two or more reactors. The single coolant drum receives the coolant fluid from a number of coolant fluid outlet streams of each of the reactors.Type: ApplicationFiled: June 22, 2012Publication date: April 24, 2014Applicant: DOW Global Technologies LLCInventors: Kent E. Newman, Bernie Osborne, John Szul
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Publication number: 20070191559Abstract: A method of polymerizing olefins comprising combining in one embodiment ethylene and optionally one or more ?-olefins with a catalyst composition in a continuous polymerization reactor at a pressure of less than 10,000 kPa; wherein the catalyst composition comprises a hafnocene; and isolating a polyethylene having a density in the range of from 0.930 to 0.975 g/cm3. Also provided is a method of transitioning a continuous polymerization reactor from production of a low density polyethylene to a medium or high density polyethylene. Also provided is a medium to high density polyethylene suitable for injection or rotomolding applications. Also provided is a single catalyst composition suitable for such needs.Type: ApplicationFiled: April 11, 2007Publication date: August 16, 2007Applicant: UNIVATION TECHNOLOGIES, LLCInventors: Rainer Kolb, John Szul
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Publication number: 20070149730Abstract: The invention relates to a polymerization process, the polymerization process includes contacting a cyclic bridged metallocene catalyst represented by the following formula: LA(A)LBMQn wherein A is a divalent group bound to each of LA and LB; each of LA and LB are bound to M, and each Q is bound to M; LA and LB are independently selected from the group consisting of cyclopentadienyl ligands and substituted cyclopentadienyl ligands; A is a divalent bridging group comprising a heterocyclic ring comprising from 3 to 6 carbon atoms and one silyl, thus forming a 4 to 7 member divalent ring; M is a Group 4, 5, or 6 transition metal; Q is independently a halogen, a hydride, or a hydrocarbyl radical having from 1 to 20 carbon atoms; wherein n is 1 or 2; with an activator, and optionally a support, to form an activated catalyst and, subsequently, contacting the activated catalyst with ethylene and optionally, at least one C3-C8 alpha olefin comonomer.Type: ApplicationFiled: February 22, 2007Publication date: June 28, 2007Applicant: UNIVATION TECHNOLOGIES, LLCInventors: Donna Crowther, John Szul
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Publication number: 20060281878Abstract: A method of polymerizing olefins comprising combining in one embodiment ethylene and optionally one or more ?-olefins with a catalyst composition in a continuous polymerization reactor at a pressure of less than 10,000 kPa; wherein the catalyst composition comprises a hafnocene; and isolating a polyethylene having a density in the range of from 0.930 to 0.975 g/cm. Also provided is a method of transitioning a continuous polymerization reactor from production of a low density polyethylene to a medium or high density polyethylene. Also provided is a medium to high density polyethylene suitable for injection or rotomolding applications. Also provided is a single catalyst composition suitable for such needs.Type: ApplicationFiled: May 22, 2006Publication date: December 14, 2006Inventors: Rainer Kolb, John Szul
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Publication number: 20050282980Abstract: Methods for controlling a melt viscosity of a polyolefin, controlling comonomer distribution of a polyolefin, achieving a targeted melt viscosity of a polyolefin, and films made from such polyolefins are provided. The methods include contacting an olefin monomer and at least one comonomer with a catalyst system in the presence of a condensable fluid comprising a saturated hydrocarbon having from 2 to 8 carbon atoms. The catalyst system in one embodiment includes a hafnium metallocene catalyst component.Type: ApplicationFiled: June 21, 2004Publication date: December 22, 2005Inventors: John Szul, James Farley
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Publication number: 20050215716Abstract: A polyethylene film having a balance of improved physical and mechanical properties and a method for making the same are provided. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil. In one aspect, the method comprises reacting ethylene derived units and a comonomer in the presence of a hafnium-based metallocene at a temperature of from 70° C. and 90° C., an ethylene partial pressure of from 120 psia and 260 psia, and a comonomer to ethylene ratio of from 0.01 to 0.02 to produce an ethylene based polymer. The method further comprises extruding the ethylene based polymer at conditions sufficient to produce a polyethylene film comprising a secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.Type: ApplicationFiled: May 24, 2005Publication date: September 29, 2005Inventors: John Szul, James Farley, Laughlin McCullough, Ryan Impelman
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Publication number: 20050171283Abstract: A polyethylene film having a balance of improved physical and mechanical properties and a method for making the same are provided. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil. In one aspect, the method comprises reacting ethylene derived units and a comonomer in the presence of a hafnium-based metallocene at a temperature of from 70° C. and 90° C., an ethylene partial pressure of from 120 psia and 260 psia, and a comonomer to ethylene ratio of from 0.01 to 0.02 to produce an ethylene based polymer. The method further comprises extruding the ethylene based polymer at conditions sufficient to produce a polyethylene film comprising a secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.Type: ApplicationFiled: April 4, 2005Publication date: August 4, 2005Inventors: John Szul, James Farley, Laughlin McCullough, Ryan Impelman
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Publication number: 20050154167Abstract: This invention relates to a process to polymerize olefin(s) comprising combining a solution, slurry or solid comprising one or more bulky ligand metallocene catalyst compounds, an optional support, and or one or more activator(s) with a solution comprising one or more phenoxide catalyst compounds, and thereafter, introducing one or more olefin(s) and the combination into a polymerization reactor. This invention also relates to a polymer of ethylene wherein the polymer has a density of 0.910 to 0.930 g/cc, a melt index of 0.3 to 2.0 dg/min, and a 15 to 35 ?m thick film of the polymer has a 45° gloss of 60 or more, a haze of 7% or less, and a dart impact of 600 g or more.Type: ApplicationFiled: December 7, 2004Publication date: July 14, 2005Inventors: John Szul, Tae Kwalk, David Schreck, Simon Mawson, Matthew McKee, Kersten Terry, Mark Goode, Gregory Whiteker, Eric Lucas
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Publication number: 20050148742Abstract: Embodiments of the present invention relate to measuring and controlling static in a gas phase reactor polymerization. In particular, embodiments relate to monitoring carryover static in an entrainment zone during gas phase polymerization to determine the onset of reactor discontinuity events such as chunking and sheeting. Embodiments also relate to monitoring carryover static to determine the need for effective additions of continuity additives that minimize reactor static activity and thereby preventing discontinuity events.Type: ApplicationFiled: December 14, 2004Publication date: July 7, 2005Inventors: Robert Hagerty, Michael Muhle, Agapios Agapiou, Chi-T Kuo, Mark Goode, F. Hussein, Richard Pannell, John Szul
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Publication number: 20050058847Abstract: A polyethylene film having a balance of improved physical and mechanical properties and a method for making the same are provided. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil. In one aspect, the method comprises reacting ethylene derived units and a comonomer in the presence of a hafnium-based metallocene at a temperature of from 70° C. and 90° C., an ethylene partial pressure of from 120 psia and 260 psia, and a comonomer to ethylene ratio of from 0.01 to 0.02 to produce an ethylene based polymer. The method further comprises extruding the ethylene based polymer at conditions sufficient to produce a polyethylene film comprising a secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.Type: ApplicationFiled: December 15, 2003Publication date: March 17, 2005Inventors: John Szul, James Farley, Laughlin McCullough, Ryan Impelman
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Publication number: 20050054790Abstract: The invention provides for polymerization catalyst compositions, and for methods for introducing the catalyst compositions into a polymerization reactor. More particularly, the method combines a catalyst component containing slurry and a catalyst component containing solution to form the completed catalyst composition for introduction into the polymerization reactor. The invention is also directed to methods of preparing the catalyst component slurry, the catalyst component solution and the catalyst compositions, to methods of controlling the properties of polymer products utilizing the catalyst compositions, and to polymers produced therefrom.Type: ApplicationFiled: September 20, 2004Publication date: March 10, 2005Inventors: Simon Mawson, Sun-Chueh Kao, Tae Kwalk, Timothy Lynn, David McConville, Matthew McKee, John Szul, Kersten Terry, Timothy Wenzel, Mark Goode, John Oskam, Robert Jorgensen, Robert Vogel