Patents by Inventor John Szul

John Szul has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9290469
    Abstract: A system and method for the production of oxidized olefins. The system includes two or more reactors having a number of reaction tubes. A catalyst for catalytic oxidation of olefins is on a first side of the number of reaction tubes. A common supply line supplies a mixture comprising olefins and oxygen to the catalyst. Product outlet streams from each reactor are joined to a single product stream. Coolant fluid passing through the reactors flows into a single coolant drum. The single coolant drum supplies the coolant fluid at a common temperature to a number of coolant fluid inlet streams of each reactor.
    Type: Grant
    Filed: June 22, 2012
    Date of Patent: March 22, 2016
    Assignee: Dow Technology Investments LLC
    Inventors: Kent Newman, Bernie Osborne, John Szul
  • Publication number: 20140114083
    Abstract: The present disclosure includes a system and method for the production of oxidized olefins. Two or more reactors include a number of reaction tubes each having a first surface defining a first side and a second surface defining a second of each of the tubes side are provided. A catalyst for catalytic oxidation of olefins can be located on the first side of the number of reaction tubes is included. A common supply line supplies inlets to each reactor that provide a mixture comprising olefins and oxygen to the catalyst. Product outlet streams of each reactor receive at least the oxidized olefin product and are joined to a single product stream. Coolant fluid passes through the reactors to remove heat from the number of reaction tubes and flows into a single coolant drum connected to the two or more reactors. The single coolant drum receives the coolant fluid from a number of coolant fluid outlet streams of each of the reactors.
    Type: Application
    Filed: June 22, 2012
    Publication date: April 24, 2014
    Applicant: DOW Global Technologies LLC
    Inventors: Kent E. Newman, Bernie Osborne, John Szul
  • Publication number: 20070191559
    Abstract: A method of polymerizing olefins comprising combining in one embodiment ethylene and optionally one or more ?-olefins with a catalyst composition in a continuous polymerization reactor at a pressure of less than 10,000 kPa; wherein the catalyst composition comprises a hafnocene; and isolating a polyethylene having a density in the range of from 0.930 to 0.975 g/cm3. Also provided is a method of transitioning a continuous polymerization reactor from production of a low density polyethylene to a medium or high density polyethylene. Also provided is a medium to high density polyethylene suitable for injection or rotomolding applications. Also provided is a single catalyst composition suitable for such needs.
    Type: Application
    Filed: April 11, 2007
    Publication date: August 16, 2007
    Applicant: UNIVATION TECHNOLOGIES, LLC
    Inventors: Rainer Kolb, John Szul
  • Publication number: 20070149730
    Abstract: The invention relates to a polymerization process, the polymerization process includes contacting a cyclic bridged metallocene catalyst represented by the following formula: LA(A)LBMQn wherein A is a divalent group bound to each of LA and LB; each of LA and LB are bound to M, and each Q is bound to M; LA and LB are independently selected from the group consisting of cyclopentadienyl ligands and substituted cyclopentadienyl ligands; A is a divalent bridging group comprising a heterocyclic ring comprising from 3 to 6 carbon atoms and one silyl, thus forming a 4 to 7 member divalent ring; M is a Group 4, 5, or 6 transition metal; Q is independently a halogen, a hydride, or a hydrocarbyl radical having from 1 to 20 carbon atoms; wherein n is 1 or 2; with an activator, and optionally a support, to form an activated catalyst and, subsequently, contacting the activated catalyst with ethylene and optionally, at least one C3-C8 alpha olefin comonomer.
    Type: Application
    Filed: February 22, 2007
    Publication date: June 28, 2007
    Applicant: UNIVATION TECHNOLOGIES, LLC
    Inventors: Donna Crowther, John Szul
  • Publication number: 20060281878
    Abstract: A method of polymerizing olefins comprising combining in one embodiment ethylene and optionally one or more ?-olefins with a catalyst composition in a continuous polymerization reactor at a pressure of less than 10,000 kPa; wherein the catalyst composition comprises a hafnocene; and isolating a polyethylene having a density in the range of from 0.930 to 0.975 g/cm. Also provided is a method of transitioning a continuous polymerization reactor from production of a low density polyethylene to a medium or high density polyethylene. Also provided is a medium to high density polyethylene suitable for injection or rotomolding applications. Also provided is a single catalyst composition suitable for such needs.
    Type: Application
    Filed: May 22, 2006
    Publication date: December 14, 2006
    Inventors: Rainer Kolb, John Szul
  • Publication number: 20050282980
    Abstract: Methods for controlling a melt viscosity of a polyolefin, controlling comonomer distribution of a polyolefin, achieving a targeted melt viscosity of a polyolefin, and films made from such polyolefins are provided. The methods include contacting an olefin monomer and at least one comonomer with a catalyst system in the presence of a condensable fluid comprising a saturated hydrocarbon having from 2 to 8 carbon atoms. The catalyst system in one embodiment includes a hafnium metallocene catalyst component.
    Type: Application
    Filed: June 21, 2004
    Publication date: December 22, 2005
    Inventors: John Szul, James Farley
  • Publication number: 20050215716
    Abstract: A polyethylene film having a balance of improved physical and mechanical properties and a method for making the same are provided. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil. In one aspect, the method comprises reacting ethylene derived units and a comonomer in the presence of a hafnium-based metallocene at a temperature of from 70° C. and 90° C., an ethylene partial pressure of from 120 psia and 260 psia, and a comonomer to ethylene ratio of from 0.01 to 0.02 to produce an ethylene based polymer. The method further comprises extruding the ethylene based polymer at conditions sufficient to produce a polyethylene film comprising a secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Application
    Filed: May 24, 2005
    Publication date: September 29, 2005
    Inventors: John Szul, James Farley, Laughlin McCullough, Ryan Impelman
  • Publication number: 20050171283
    Abstract: A polyethylene film having a balance of improved physical and mechanical properties and a method for making the same are provided. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil. In one aspect, the method comprises reacting ethylene derived units and a comonomer in the presence of a hafnium-based metallocene at a temperature of from 70° C. and 90° C., an ethylene partial pressure of from 120 psia and 260 psia, and a comonomer to ethylene ratio of from 0.01 to 0.02 to produce an ethylene based polymer. The method further comprises extruding the ethylene based polymer at conditions sufficient to produce a polyethylene film comprising a secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Application
    Filed: April 4, 2005
    Publication date: August 4, 2005
    Inventors: John Szul, James Farley, Laughlin McCullough, Ryan Impelman
  • Publication number: 20050154167
    Abstract: This invention relates to a process to polymerize olefin(s) comprising combining a solution, slurry or solid comprising one or more bulky ligand metallocene catalyst compounds, an optional support, and or one or more activator(s) with a solution comprising one or more phenoxide catalyst compounds, and thereafter, introducing one or more olefin(s) and the combination into a polymerization reactor. This invention also relates to a polymer of ethylene wherein the polymer has a density of 0.910 to 0.930 g/cc, a melt index of 0.3 to 2.0 dg/min, and a 15 to 35 ?m thick film of the polymer has a 45° gloss of 60 or more, a haze of 7% or less, and a dart impact of 600 g or more.
    Type: Application
    Filed: December 7, 2004
    Publication date: July 14, 2005
    Inventors: John Szul, Tae Kwalk, David Schreck, Simon Mawson, Matthew McKee, Kersten Terry, Mark Goode, Gregory Whiteker, Eric Lucas
  • Publication number: 20050148742
    Abstract: Embodiments of the present invention relate to measuring and controlling static in a gas phase reactor polymerization. In particular, embodiments relate to monitoring carryover static in an entrainment zone during gas phase polymerization to determine the onset of reactor discontinuity events such as chunking and sheeting. Embodiments also relate to monitoring carryover static to determine the need for effective additions of continuity additives that minimize reactor static activity and thereby preventing discontinuity events.
    Type: Application
    Filed: December 14, 2004
    Publication date: July 7, 2005
    Inventors: Robert Hagerty, Michael Muhle, Agapios Agapiou, Chi-T Kuo, Mark Goode, F. Hussein, Richard Pannell, John Szul
  • Publication number: 20050058847
    Abstract: A polyethylene film having a balance of improved physical and mechanical properties and a method for making the same are provided. In one aspect, the film includes a 1% secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil. In one aspect, the method comprises reacting ethylene derived units and a comonomer in the presence of a hafnium-based metallocene at a temperature of from 70° C. and 90° C., an ethylene partial pressure of from 120 psia and 260 psia, and a comonomer to ethylene ratio of from 0.01 to 0.02 to produce an ethylene based polymer. The method further comprises extruding the ethylene based polymer at conditions sufficient to produce a polyethylene film comprising a secant modulus of greater than 25,000 psi, a dart impact resistance of greater than 500 g/mil, and a MD tear strength of greater than 500 g/mil.
    Type: Application
    Filed: December 15, 2003
    Publication date: March 17, 2005
    Inventors: John Szul, James Farley, Laughlin McCullough, Ryan Impelman
  • Publication number: 20050054790
    Abstract: The invention provides for polymerization catalyst compositions, and for methods for introducing the catalyst compositions into a polymerization reactor. More particularly, the method combines a catalyst component containing slurry and a catalyst component containing solution to form the completed catalyst composition for introduction into the polymerization reactor. The invention is also directed to methods of preparing the catalyst component slurry, the catalyst component solution and the catalyst compositions, to methods of controlling the properties of polymer products utilizing the catalyst compositions, and to polymers produced therefrom.
    Type: Application
    Filed: September 20, 2004
    Publication date: March 10, 2005
    Inventors: Simon Mawson, Sun-Chueh Kao, Tae Kwalk, Timothy Lynn, David McConville, Matthew McKee, John Szul, Kersten Terry, Timothy Wenzel, Mark Goode, John Oskam, Robert Jorgensen, Robert Vogel