Abstract: A transmission is shifted into a reverse state. The transmission includes a clutch. The clutch includes a pocket plate, a notch plate, a first strut housed within a pocket of the pocket plate, and a second strut housed within another pocket. A command is received to shift the transmission to reverse. It is then determined whether the at least one second strut has retracted into the pocket plate. If it remains extended, the first actuator is activated. A first rotational torque is applied to the notch plate in a direction allowing the notch plate to abut the first strut. By doing so, the second strut is released from abutting engagement with the notch plate. A second rotational torque is applied to the notch plate opposite the first rotational torque to rotate the notch plate out of engagement with the first strut, resulting in the transmission entering the reverse state.

Abstract: A lock module assembly controls hill hold, park, and neutral states of a vehicle. The lock module assembly does all of this by controlling rotation of a wheel hub (or a shaft that rotates the wheel hub) of the vehicle. The lock module assembly includes a pocket plate fixedly secured to a rotating shaft. The pocket plate includes a locking element housed therein. A notch plate has first and second sets of notches with the first set complementing the pocket plate secured to the rotating shaft. A second set of notches complements a static pocket plate that houses at least clockwise actuator and at least one counterclockwise actuator. The actuators are used to control hill holds and park, whereas the locking element of the pocket plate disengages the wheel hub from the rotating shaft (neutral).

Abstract: A driveline disconnect assembly disconnects a wheel hub from a drive shaft supported by a grounding component, such as a suspension knuckle. The driveline disconnect assembly includes a support frame that is fixedly secured to the grounding component. The support frame extends around at least a portion of the drive shaft and extends between first and second support frame sides. The support frame defines a central axis. A linear actuator is fixedly secured to the support frame and extends around at least a portion of the drive shaft. The linear actuator includes a shift sleeve moving axially relative to the support frame. The shift sleeve extends around at least a portion of the drive shaft to selectively engage and disengage the wheel hub to connect and disconnect the wheel hub from the drive shaft, respectively.

Abstract: A driveline disconnect assembly disconnects a wheel hub from a drive shaft supported by a grounding component, such as a suspension knuckle. The driveline disconnect assembly includes a support frame that is fixedly secured to the grounding component. The support frame extends around at least a portion of the drive shaft and extends between first and second support frame sides. The support frame defines a central axis. A linear actuator is fixedly secured to the support frame and extends around at least a portion of the drive shaft. The linear actuator includes a shift sleeve moving axially relative to the support frame. The shift sleeve extends around at least a portion of the drive shaft to selectively engage and disengage the wheel hub to connect and disconnect the wheel hub from the drive shaft, respectively.

Abstract: A method selectively locks a notch plate to a pocket plate such that the notch and pocket plates rotate together. The pocket plate includes struts that work in opposite directions. The pocket plate rotational speed and the notch plate rotational speed are identified. Once the notch plate rotational speed is close to the pocket plate rotational speed, the struts in one direction are activated. Once seated, the struts in the other direction are activated. This two-step engagement of the struts provides a smoother transition between clutch engagements (gear shifts) while not requiring the precision of having all struts activated at the same time.

Abstract: A lock module assembly controls hill hold, park, and neutral states of a vehicle. The lock module assembly does all of this by controlling rotation of a wheel hub (or a shaft that rotates the wheel hub) of the vehicle. The lock module assembly includes a pocket plate fixedly secured to a rotating shaft. The pocket plate includes a locking element housed therein. A notch plate has first and second sets of notches with the first set complementing the pocket plate secured to the rotating shaft. A second set of notches complements a static pocket plate that houses at least clockwise actuator and at least one counterclockwise actuator. The actuators are used to control hill holds and park, whereas the locking element of the pocket plate disengages the wheel hub from the rotating shaft (neutral).

Abstract: A transmission case houses a plurality of coupling elements and a plurality of gears therein. Each of the plurality of coupling elements may be controllable by at least one of a plurality of actuators and at least one of a plurality of struts. Actuator pads and strut pockets are formed into opposing sides of at least one side wall of the transmission case. The side wall is strong enough to receive the forces created by the strut engaging the coupling elements, while eliminating the need for an extra coupling member that otherwise extends between the transmission housing side wall and the notch plate.

Abstract: A coupling assembly has a second coupling member mounted for rotation and a first coupling member having a speed sensor to sense a speed of rotation of the second coupling member. The coupling assembly further has a forward and a reverse locking element movable between (i) a coupling position in which the locking elements engage the second coupling member to thereby prevent rotation of the second coupling member in opposite first and second directions and (ii) a non-coupling position. Upon the speed of rotation of the second coupling member decreasing to be lower than a hill-hold speed threshold, the reverse locking element is moved to the coupling position while the forward locking element is maintained in the non-coupling position. Irrespective of a Park command, the locking elements are maintained in the non-coupling position while the speed of rotation of the second coupling member is greater than a park speed threshold.

Abstract: An assembly includes first and second coupling members, an actuator, and a biasing member. The first and second coupling members, such as a pocket plate and a notch plate, are supported for rotation relative to one another. The first coupling member has a pocket and a locking member received in the pocket. The locking member is movable between an engaged position and a disengaged position with respect to the coupling members. The actuator exerts an actuation force on the locking member to move the locking member. The biasing member exerts a biasing force on the locking member in opposition to the actuation force.

Abstract: An overrunning, non-friction coupling and control assembly, an engageable coupling assembly and locking members for use in the assemblies are provided. A centroid or center of mass of at least one of the locking members is offset from a pivot axis of the locking member so that as the locking member moves from an engaged position, a moment arm of the centroid relative to the pivot axis decreases from a maximum value to substantially zero in a disengaged position to facilitate disengagement of the locking member at high rotational speeds.

Abstract: A coupling assembly has a second coupling member mounted for rotation and a first coupling member having a speed sensor to sense a speed of rotation of the second coupling member. The coupling assembly further has a forward and a reverse locking element movable between (i) a coupling position in which the locking elements engage the second coupling member to thereby prevent rotation of the second coupling member in opposite first and second directions and (ii) a non-coupling position. Upon the speed of rotation of the second coupling member decreasing to be lower than a hill-hold speed threshold, the reverse locking element is moved to the coupling position while the forward locking element is maintained in the non-coupling position. Irrespective of a Park command, the locking elements are maintained in the non-coupling position while the speed of rotation of the second coupling member is greater than a park speed threshold.

Abstract: A drive system having eCVT functionality with AMT cost advantages includes a transmission having a plurality of different operating modes. The system includes a transmission output shaft, a stationary member and a gear set including first, second, and third elements. The first element connects with the transmission output shaft. An output shaft of a non-electric power plant connects with the first element through the second element for driving the first element. A drive shaft of an electric power plant connects with the first element through the third element for driving the first element. The system includes a plurality of non-friction, controllable, coupling assemblies. A first coupling assembly has a first coupling state for grounding the second element to the stationary member, a second coupling state for grounding the third element to the stationary member and an uncoupling state to allow the second and third elements to drive the first element.

Abstract: A transmission assembly includes a transmission housing. A first gearset includes first, second and third rotating elements disposed within the transmission housing. A second gearset includes fourth, fifth and sixth rotating elements disposed within the transmission housing adjacent the first gearset. An output shaft is connected to the third rotating element of the first gearset and the fifth rotating element of the second gearset. An input shaft is connected to the fourth rotating element of the second gearset. A controllable clutch is connected between the input shaft at a first end and the output shaft at a second end. A first controllable brake selectively couples the first rotating element to the transmission housing.

Abstract: A drive system or powertrain including an automatic transmission (AT) for an electric vehicle is provided. At least one 3-position linear motor, 2-way clutch (i.e. CMD) is included in the transmission. The transmission includes a planetary gear set. A magnetic coupling device such as an eddy current by-pass clutch is provided to magnetically transfer a portion of rotating mechanical energy of a single electric powerplant or motor to a transmission output shaft in response to an electrical signal to synchronize angular velocities of the transmission output shaft and an output shaft of the electric powerplant during a change in state of the at least one CMD. Torque is transferred to the transmission output shaft during the change in state. A park function is also provided.

Abstract: Drive systems or powertrains including transmissions for electric and hybrid electric vehicles are provided. 3-position linear motor, 2-way clutches (i.e. CMDs) are included in the transmissions. An electric 3-speed AMT having a magnetic coupling device such as a magnetic torque converter is provided to magnetically transfer a portion of rotating mechanical energy of an electric powerplant or motor to a transmission output shaft in response to an electrical signal to synchronize angular velocities of the transmission output shaft and an output shaft of the electric powerplant during a change in state of one of the CMDs. Torque is transferred to the transmission output shaft during the change in state.

Abstract: A modular transmission assembly facilitates its use in all classes of trucks. The transmission is designed to receive one, two or three inputs. In addition, it can add torque multiplying gearsets when needed. The transmission assembly utilizes two gearsets configured in ring-carrier/ring-carrier configuration to operate as a four-node transmission. Two input shafts are coaxial with one inside the other (input shaft 1 inside input shaft 2) allowing torque from the second input to be received directly at the output shaft of the transmission. The transmission includes two controllable clutches coupling the second input with the two gearsets. Two controllable brakes selectively couple various gears of the gearsets to ground. Controlling the clutches and brakes controls the torque of the output shaft as a function of torques received by the first and second input shafts.

Abstract: An electronic, high-efficiency vehicular transmission, an overrunning, non-friction coupling and control assembly and switchable linear actuator device for use in the assembly and the transmission are provided. The device controls the operating mode of at least one non-friction coupling assembly. The device has a plurality of magnetic sources which produce corresponding magnetic fields to create a net translational force. The net translational force comprises a first translational force caused by energization of at least one electromagnetic source and a magnetic latching force based upon linear position of a permanent magnet source along an axis.

Abstract: Overrunning, non-friction coupling and control assemblies, a switchable linear actuator device and a reciprocating electromechanical apparatus for use in the assemblies are provided. The device and apparatus control the operating mode of at least one non-friction coupling assembly. The device and apparatus have a plurality of magnetic sources which produce corresponding magnetic fields to create a net translational force. The net translational force comprises a first translational force caused by energization of at least one electromagnetic source and a magnetic latching force based upon linear position of a permanent magnet source along an axis. One or more cams are utilized to control whether a locking member either couples or uncouples its corresponding coupling assembly.

Abstract: A switchable linear actuator device and an overrunning, non-friction, radial coupling and control assembly using the device are provided. The device has magnetic sources which produce corresponding magnetic fields to create net translational forces. The device includes a first and locking members and a stator structure including a first and second electromagnetic sources configured to create first and second electronically-switched magnetic fields, respectively. A translator structure includes first and second cams having contour surfaces and a magnetically-latching, permanent magnetic source magnetically coupled to the stator structure across a radial air gap.

Abstract: An overrunning, non-friction coupling and control assembly, an engageable coupling assembly and locking members for use in the assemblies are provided. A centroid or center of mass of at least one of the locking members is substantially centered on a pivot axis of the locking member so that the locking member is substantially centrifugally neutral or balanced thereby making the locking member easier to pivot between engaged and disengaged positions with respect to the coupling members of its corresponding assembly at high rotational speeds.