Abstract: The invention relates to a light-weight concrete construction panel having a layer of reinforcing mesh bonded to each of the two faces. Such panels are used on walls and floors as backerboards for the installation of ceramic tile and other facing materials. In this invention the web of mesh or other fabric wraps around the edge of the panel and is bonded in place on the top and bottom faces. The strip of mesh covering the edge is left unbonded and open; when two panels are placed abutting each other the unbonded strip of mesh along the edge captures the mortar that is applied to fill the joint. This permits improved edge-to-edge bonding.

Abstract: The invention provides a process for producing fabric-reinforced, thin concrete panels suitable as a backer board for construction materials such as ceramic tile, slate or thin brick. A process is described whereby the components of the panel are deposited on a web of release-agent-treated, water-absorbent paper while moving on a conveyor belt to form a continuous strip, the strip is cut into panels and the wet, uncured panels are stacked by means of an air-float stacking unit, then subsequently cured with the paper web between adjacent panels.

Abstract: The invention provides a process and apparatus for producing fabric-reinforced, thin concrete panels suitable as a backer board for construction materials such as ceramic tile, slate and thin brick. A process is described whereby the components of the panel are deposited on a web of disposable carrier/release material such as polyethylene coated paper while moving on a conveyer belt to form a continuous strip, the strip is cut into panels and the wet, uncured panels are stacked by means of an air-float stacking unit, then subsequently cured.