Abstract: In one aspect the present invention relates to a method of making an encapsulated electrically energized device, the method comprising: providing a first layer and a second layer each independently comprising a copolyester, a polycarbonate, a polyacrylate, polycarbonate/polyester miscible blends, or mixtures thereof, providing the electrically energized between the first and second layer, thermocompressively fusing the first layer and the second layer to encapsulate the electrically energized device by applying pressure at a temperature, sufficient to form the article, to a perimeter of the surface of the first and second layers, wherein the perimeter does not overlap the electrically energized device, wherein the temperature at the interface of the first and second layers is equal to or greater than Tg of the first layer and the second layer, and wherein the polyester layers have a flow during encapsulation less than the flow that induces fractures in the electrically energized device.

Abstract: In one aspect the present invention relates to a method of making an encapsulated electrically energized device, the method comprising: providing a first layer and a second layer each independently comprising a copolyester, a polycarbonate, a polyacrylate, polycarbonate/polyester miscible blends, or mixtures thereof, providing the electrically energized between the first and second layer, thermocompressively fusing the first layer and the second layer to encapsulate the electrically energized device by applying pressure at a temperature, sufficient to form the article, to a perimeter of the surface of the first and second layers, wherein the perimeter does not overlap the electrically energized device, wherein the temperature at the interface of the first and second layers is equal to or greater than Tg of the first layer and the second layer, and wherein the polyester layers have a flow during encapsulation less than the flow that induces fractures in the electrically energized device.

Abstract: Disclosed are radiation-curable, abrasion resistant coating compositions for thermoplastic substrates which provides superior abrasion, chemical, and impact resistance properties. The coating composition includes at least one flexible diacrylate component, at least one aromatic diacrylate component, and at least one urethane acrylate. Also disclosed are shaped articles having the coating composition applied to at least one surface and cured by exposure to radiation.

Abstract: In one aspect the present invention relates to a method of making an encapsulated electrically energized device, the method comprising: providing a first layer and a second layer each independently comprising a copolyester, providing the electrically energized between the first and second layer, thermocompressively fusing the first layer and the second layer to encapsulate the electrically energized device by applying pressure at a temperature sufficient to form the article, wherein the temperature at an interface between the first and second layers is equal to or greater than Tg of the first layer and the second layer, and wherein the polyester layers have a flow during encapsulation less than the flow that induces fractures in the electrically energized device.

Abstract: A film or sheet having a glass transition temperature below about 23° C. and a melting temperature greater than about 120° C. is prepared by first preparing a polyester composition of about 50 to about 95 weight percent of a base copolyester having a melting temperature of less than about 220° C. and exhibiting more than about 1 percent crystallinity after annealing for 2000 minutes at a temperature of which the base copolyester has a maximum crystallization rate; and about 5 to about 50 weight percent of a plasticizer suitable for use with the base copolyester. The polyester composition is formed into a film or sheet. During formation of the film or sheet or afterwards, crystallization is induced to provide a soft and flexible film or sheet.

Abstract: The invetion is directed to a polymer-clay nanocomposite material comprising a melt-processible matrix oplymer and a layered clay material having decreased levels of extractable material, such as extractible salts of organic cations. This invention is also derected to processes for preparing polymer-clay nanocomposites, intercalates, exfoliates, and articles or products produced from nanocomposite materials.

Abstract: Polymer composite materials comprising of least one polymer resin and platelet particles from at least one layered silicate material uniformly dispersed in the resin and articles prepared from the polymer composite materials. The polymer composite contains at least one polyamide resin, at least one oxygen scavenging system, and at least one layered silicate material. These polymer composite materials are especially useful for manufacturing clear polyester bottles and polyester film that are recyclable have improved active gas barrier properties to oxygen, and have improved passive barrier properties to carbon dioxide and other gases. The polymer composite materials can be used in relatively minor amounts as either a blend or a coextruded thin layer with virgin or post consumer recycled polyesters and related copolymners.

Abstract: This invention relates to a polymer-clay nanocomposite comprising (i) a melt-processible matrix polymer, and incorporated therein (ii) a clay-organic cation intercalate comprising a layered clay material intercalated with at least two organic cations, wherein at least one organic cation comprises ligands each having 7 or less carbons and at least one organic cation comprises at least one ligand having 12 or more carbons. The invention also relates to a process for preparing a nanocomposite and articles produced from a nanocomposite.

Abstract: The invention is directed to a polymer-clay nanocomposite material comprising a melt-processible matrix polymer and a layered clay material having low quartz content. This invention is also directed to a process for preparing polymer-clay nanocomposites, and articles or products produced from nanocomposite materials.

Abstract: This invention relates to a polymer-clay nanocomposite comprising (i) a melt-processible matrix polymer, and incorporated therein (ii) a mixture of at least two layered clay materials. The invention also relates to articles produced from a nanocomposite and a process for preparing a nanocomposite.

Abstract: This invention is directed to a process for preparing an exfoliated, high I.V. polymer-platelet particle nanocomposite comprising the steps of: (i) melt mixing platelet particles with a matrix polymer-compatible oligomeric resin to form an oligomeric resin-platelet particle composite, and (ii) mixing the oligomeric resin-platelet particle composite with a high molecular weight matrix polymer, thereby increasing the molecular weight of the oligomeric resin-platelet particle composite and producing an exfoliated, high I.V. polymer nanocomposite material. The invention also is directed to a nanocomposite material produced by the process, products produced from the nanocomposite material, and a nanocomposite prepared from an oligomeric resin-platelet particle precursor composite.

Abstract: The present invention relates to processes for preparing a nanocomposite comprising: a. preparing an organoclay material by reacting a swellable layered clay with an onium ion represented by Formula (I): wherein i) M is nitrogen or phosphorus, ii) R1 is a straight or branched alkyl group having at least 8 carbon atoms, iii) R2, R3, and R4 are independently selected from organic or oligomeric ligands or hydrogen, and iv) at least one of R2, R3, and R4 comprises an alkylene oxide group having from 2 to 6 carbon atoms or a polyalkylene oxide group, and b. melt mixing the organoclay material with an expanding agent, and c. melt extruding the expanded organoclay and a polymer to provide a nanocomposite.

Abstract: This invention relates to a polymer-clay nanocomposite comprising (i) a melt-processible matrix polymer, and incorporated therein (ii) a mixture of at least two layered clay materials. The invention also relates to articles produced from a nanocomposite and a process for preparing a nanocomposite.

Abstract: This invention describes the use of organoclays as additives to plasticizers to provide a plasticizer composition, to allow the mixing of the plasticizers with thermoplastic resins in the same process used to convert the resin formulation to finished product. The use of this invention eliminates the need for a preliminary compounding step to incorporate plasticizers into thermoplastics prior to extrusion or molding.

Abstract: The invention is directed to a polymer-clay nanocomposite material comprising a melt-processible matrix polymer and a layered clay material having low quartz content. This invention is also directed to a process for preparing a polymer-clay nanocomposites, and articles or products produced from nanocomposite materials.

Abstract: The invention is directed to a polymer-clay nanocomposite material comprising a melt-processible matrix polymer and a layered clay material having decreased levels of extractable material, such as extractable salts of organic cations. This invention is also directed to processes for preparing polymer-clay nanocomposites, and articles or products produced from nanocomposite materials.

Abstract: This invention is directed to a polymer-clay nanocomposite, products produced from the nanocomposite, and a process for preparing a polymer-clay nanocomposite. The polymer-clay nanocomposite comprises (a) a matrix polymer, (b) an amorphous oligomer, and (c) a layered clay material.

Abstract: This invention relates to a process for preparing an amorphous polyamide-clay nanocomposite comprising the steps of: a. melt mixing a layered clay material with an oligomeric polyamide resin to form an oligomeric polyamide resin-clay composite, and b.

Abstract: This invention relates to a composite composition comprising one or more polyamide polymers or copolymers, one or more layered clay materials, and one or more alkoxylated ammonium cations. The invention also relates to a process for preparing a nanocomposite and articles produced from the nanocomposite, including bottles.

Abstract: A film or sheet having a glass transition temperature below about 23° C. and a melting temperature greater than about 120° C. is prepared by first preparing a polyester composition of about 50 to about 95 weight percent of a base copolyester having a melting temperature of less than about 220° C. and exhibiting more than about 1 percent crystallinity after annealing for 2000 minutes at a temperature of which the base copolyester has a maximum crystallization rate; and about 5 to about 50 weight percent of a plasticizer suitable for use with the base copolyester. The polyester composition is formed into a film or sheet. During formation of the film or sheet or afterwards, crystallization is induced to provide a soft and flexible film or sheet.