Abstract: A method for additively manufacturing a component includes receiving, via an additive manufacturing system, a geometry of the component and melting and fusing, via an energy beam of the additive manufacturing system, material layer by layer atop a build platform according to the geometry so as to build up a plurality of layers that form the component. The method also includes determining a surface area change from one of the plurality of layers to the next based on the geometry. Further, the method includes temporarily discontinuing melting and fusing of the material by the energy beam between building of one or more of the plurality of layers so as to provide a delay after building one or more of the plurality of layers when the surface area change is above a predetermined threshold. As such, the delay allows for one or more previously built layers to at least partially cool so as to eliminate and/or reduce build failures from occurring in the final component.

Abstract: The present disclosure generally relates to methods for additive manufacturing (AM) that utilize rail support structures in the process of building objects, as well as novel rail support structures to be used within these AM processes. The rail support structures include a plurality of substantially parallel vertical walls, each wall extending substantially parallel to a direction from the first side to the second side. Adjacent walls of the plurality of substantially parallel vertical walls are separated by a portion of unfused powder. An object is formed above the plurality of substantially parallel vertical walls.

Abstract: A method for additively manufacturing a component includes receiving, via an additive manufacturing system, a geometry of the component and melting and fusing, via an energy beam of the additive manufacturing system, material layer by layer atop a build platform according to the geometry so as to build up a plurality of layers that form the component. The method also includes determining a surface area change from one of the plurality of layers to the next based on the geometry. Further, the method includes temporarily discontinuing melting and fusing of the material by the energy beam between building of one or more of the plurality of layers so as to provide a delay after building one or more of the plurality of layers when the surface area change is above a predetermined threshold. As such, the delay allows for one or more previously built layers to at least partially cool so as to eliminate and/or reduce build failures from occurring in the final component.

Abstract: The present disclosure generally relates to methods for additive manufacturing (AM) that utilize rail support structures in the process of building objects, as well as novel rail support structures to be used within these AM processes. The rail support structures include a plurality of substantially parallel vertical walls, each wall extending substantially parallel to a direction from the first side to the second side. Adjacent walls of the plurality of substantially parallel vertical walls are separated by a portion of unfused powder. An object is formed above the plurality of substantially parallel vertical walls.

Abstract: The present disclosure generally relates to methods for additive manufacturing (AM) that utilize rail support structures in the process of building objects, as well as novel rail support structures to be used within these AM processes. The rail support structures include a plurality of substantially parallel vertical walls, each wall extending substantially parallel to a direction from the first side to the second side. Adjacent walls of the plurality of substantially parallel vertical walls are separated by a portion of unfused powder. An object is formed above the plurality of substantially parallel vertical walls.

Abstract: The present disclosure generally relates to methods for additive manufacturing (AM) that utilize table support structures in the process of building objects, as well as novel table support structures to be used within these AM processes. The table support structures include a first leg portion extending vertically from a build platform; a platform portion including a horizontal top surface supported on the first leg portion; and a plurality of supports extending from the platform portion to a downfacing surface of the object.

Abstract: A heat transfer apparatus for a gas turbine engine includes: a component having a wall structure defining a flow bounding surface; a chamber formed in the component, the chamber including a wicking structure, a vapor channel, and a working fluid.

Abstract: The present disclosure generally relates to methods for additive manufacturing (AM) that utilize rail support structures in the process of building objects, as well as novel rail support structures to be used within these AM processes. The rail support structures include a plurality of substantially parallel vertical walls, each wall extending substantially parallel to a direction from the first side to the second side. Adjacent walls of the plurality of substantially parallel vertical walls are separated by a portion of unfused powder. An object is formed above the plurality of substantially parallel vertical walls.

Abstract: A heat transfer apparatus for a gas turbine engine includes: a component having a wall structure defining a flow bounding surface; a chamber formed in the component, the chamber including a wicking structure, a vapor channel, and a working fluid.

Abstract: A heat exchanger apparatus for a gas turbine engine includes: a plurality of heat exchanger pipes, each pipe having first and second ends; wherein the heat exchanger pipes are disposed in a repeating pattern such that each heat exchanger pipe is joined to at least one other heat exchanger pipe.

Abstract: The invention relates to a fastener assembly 1 for use as a slave bolt. The fastener assembly can be tightened and released from the same side and comprises: a) a shank 2 having a bolt head 3 at one end; b) a sleeve 7 slidably arranged on the shank 2; c) a spring 6 to bias the sleeve on the shank 2; and d) an expander stem 9 which can be screwed into a threaded bore 4 which runs the length of shank 2, the stem 9 having an enlarged portion which spreads the fingers 8 of the sleeve so that they engage and clamp the articles to be fastened.