Abstract: A joint assembly and disassembly tool and method of using the tool to assemble and disassemble a joint assembly. The tool includes a first member having a first member aperture extending from a first side to a second side of the first part. Additionally, the tool includes a second member having a second member aperture extending from the first side to the second side of the second member. At least a portion of a retention member is connected to at least a portion of the first member of the tool. A first actuation mechanism is drivingly connected to a pressure plate which is received and/or retained within at least a portion of the first member aperture. Additionally, a second actuation mechanism is drivingly connected to a force application member which is selectively received within at least a portion of the second member aperture.

Abstract: A driveshaft assembly for use in a vehicle. The driveshaft assembly has a tubular shaft having a first receiving end portion with a hollow interior and a driveshaft end having an insert end portion with a main insert portion, a spacer mounting seat and a spacer catch surface extending therebetween. The main insert portion has a diameter greater than a diameter of the spacer mounting seat. A spacer a first end portion with a first opening, a center portion with a wall portion, and a second end portion with a lip portion having a second opening and a transition portion. The second opening has an inner diameter that is less than an inner diameter of said first opening. A terminal surface defining the second opening is disposed radially outboard from the spacer mounting seat and a portion of the lip portion extends substantially perpendicular to the wall portion.

Abstract: In a first embodiment, at a time of magnetic pulse welding, a stepped tube profile machining process axially bores a walled tube from an end inward to a transition depth to form a section with a reduced wall thickness and then axially bores the walled tube from the transition depth to a fall off depth, thereby forming a section with a maximized welding wall section. In a second embodiment, also at a time of magnetic pulse welding, a surface angle tube profile machining process axially bores at a surface angle a walled tube from an end to a bore length to form an angular welding wall thickness inward to a maximized wall section. For both embodiments, the bored surfaces are virgin with no pits, oil, residue, or oxidation thereon, thus making the machined walled tubes available for immediate magnetic pulse welding.

Abstract: In a first embodiment, at a time of magnetic pulse welding, a stepped tube profile machining process axially bores a walled tube from an end inward to a transition depth to form a section with a reduced wall thickness and then axially bores the walled tube from the transition depth to a fall off depth, thereby forming a section with a maximized welding wall section. In a second embodiment, also at a time of magnetic pulse welding, a surface angle tube profile machining process axially bores at a surface angle a walled tube from an end to a bore length to form an angular welding wall thickness inward to a maximized wall section. For both embodiments, the bored surfaces are virgin with no pits, oil, residue, or oxidation thereon, thus making the machined walled tubes available for immediate magnetic pulse welding.

Abstract: In a first embodiment, at a time of magnetic pulse welding, a stepped tube profile machining process axially bores a walled tube from an end inward to a transition depth to form a section with a reduced wall thickness and then axially bores the walled tube from the transition depth to a fall off depth, thereby forming a section with a maximized welding wall section. In a second embodiment, also at a time of magnetic pulse welding, a surface angle tube profile machining process axially bores at a surface angle a walled tube from an end to a bore length to form an angular welding wall thickness inward to a maximized wall section. For both embodiments, the bored surfaces are virgin with no pits, oil, residue, or oxidation thereon, thus making the machined walled tubes available for immediate magnetic pulse welding.

Abstract: A method of forming a sliding spline-type joint using magnetic pulse forming technology includes providing a female driveshaft member and a splined insert having inwardly formed splines. A male driveshaft member is provided having outwardly formed splines engageable with the insert. A mandrel is provided having outer ribs similar to the outer spline profile of the male driveshaft member. An inductor is provided which is energized to create a pulse magnetic field. The insert is placed over the mandrel. The female driveshaft member is disposed over the insert, and both are placed inside the inductor. The inductor is energized to deform a portion of the female driveshaft member over the insert to form an array of crimps for permanently connecting the female driveshaft member with the insert. The male driveshaft member is engaged into the insert to provide a sliding spline-type of slip joint.

Abstract: In a first embodiment, at a time of magnetic pulse welding, a stepped tube profile machining process axially bores a walled tube from an end inward to a transition depth to form a section with a reduced wall thickness and then axially bores the walled tube from the transition depth to a fall off depth, thereby forming a section with a maximized welding wall section. In a second embodiment, also at a time of magnetic pulse welding, a surface angle tube profile machining process axially bores at a surface angle a walled tube from an end to a bore length to form an angular welding wall thickness inward to a maximized wall section. For both embodiments, the bored surfaces are virgin with no pits, oil, residue, or oxidation thereon, thus making the machined walled tubes available for immediate magnetic pulse welding.

Abstract: A method of forming a sliding spline-type joint using magnetic pulse forming technology includes providing a female driveshaft member and a splined insert having inwardly formed splines. A male driveshaft member is provided having outwardly formed splines engageable with the insert. A mandrel is provided having outer ribs similar to the outer spline profile of the male driveshaft member. An inductor is provided which is energized to create a pulse magnetic field. The insert is placed over the mandrel. The female driveshaft member is disposed over the insert, and both are placed inside the inductor. The inductor is energized to deform a portion of the female driveshaft member over the insert to form an array of crimps for permanently connecting the female driveshaft member with the insert. The male driveshaft member is engaged into the insert to provide a sliding spline-type of slip joint.

Abstract: An axially adjustable driveshaft assembly in a drive train system is described. Two hollow driveshaft sections, where one has a valve through an aperture in it and each has an end fitting, engage each other to form an axially adjustable driveshaft assembly that has a sealed internal chamber within. When a pressurized air or vacuum source is connected to the valve, air fills the chamber or air is removed from the chamber, which correspondingly increases or decreases a drive train system length. This results in facilitating the installation of the driveshaft assembly between a transmission and an axle assembly in a drive train system.

Abstract: A slip joint comprising, a female portion comprised of four axially extending segments. The segments together create an outer perimeter. Each of the combined segments together form an inner surface of the female portion and each has its own ball tracks extending substantially the length of the female portion. A unitary male portion has an outer surface defined by a plurality of axially extending ball tracks. A unitary cage is located radially outward from the male portion and radially inward from the female portion. The cage has a plurality of ball apertures with balls located in the ball apertures. The balls are in contact with both the ball tracks in the male and female portions for selective movement of the male portion with respect to the female portion. A tube member is in direct radial outer contact substantially entirely along the outer perimeter of the female portion.

Abstract: A slip joint comprising, a female portion comprised of four axially extending segments. The segments together create an outer perimeter. Each of the combined segments together form an inner surface of the female portion and each has its own ball tracks extending substantially the length of the female portion. A unitary male portion has an outer surface defined by a plurality of axially extending ball tracks. A unitary cage is located radially outward from the male portion and radially inward from the female portion. The cage has a plurality of ball apertures with balls located in the ball apertures. The balls are in contact with both the ball tracks in the male and female portions for selective movement of the male portion with respect to the female portion. A tube member is in direct radial outer contact substantially entirely along the outer perimeter of the female portion.

Abstract: An axially adjustable driveshaft assembly in a drive train system is described. Two hollow driveshaft sections, where one has a valve through an aperture in it and each has an end fitting, engage each other to form an axially adjustable driveshaft assembly that has a sealed internal chamber within. When a pressurized air or vacuum source is connected to the valve, air fills the chamber or air is removed from the chamber, which correspondingly increases or decreases a drive train system length. This results in facilitating the installation of the driveshaft assembly between a transmission and an axle assembly in a drive train system.

Abstract: A method of installing an axially adjustable driveshaft assembly in a drive train system is described. Two hollow driveshaft sections, where one has a valve through an aperture in it and each has an end fitting, engage each other to form an axially adjustable driveshaft assembly that has a sealed internal chamber within. When a pressurized air or vacuum source is connected to the valve, air fills the chamber or air is removed from the chamber, which correspondingly increases or decreases a drive train system length. This results in facilitating the installation of the driveshaft assembly between a transmission and an axle assembly in a drive train system.

Abstract: A center bearing assembly has an adjustable pneumatic support member for absorbing vibrations. The bearing assembly includes a bearing and a support member assembly that supports the bearing. The support member assembly includes a bladder having an interior chamber that is filled with a fluid. A bracket is provided that supports the support member assembly for pivoting movement relative thereto. A system is provided for controlling the magnitude of the fluid pressure within the interior chamber of the bladder. The system includes a plurality of sensors that generate signals that are representative of a plurality of operating conditions. A controller is responsive to the sensor signals and generates a signal to a pressure regulating device that controls the magnitude of the fluid pressure within the interior chamber of the bladder.

Abstract: An axially adjustable driveshaft assembly includes a first section and a second section that engages the first section for relative axial movement. The first and second sections cooperating to define an internal chamber. A valve is provided on one of the first and second sections and provides fluid communication with the internal chamber. The valve may have a passageway portion formed therethrough and first and second sealing lip portions that normally engage one another so as to provide an air-tight seal therebetween. The axially adjustable driveshaft assembly may be installed in a drive train system by varying the pressure within the internal chamber so as to change the length defined by the axially adjustable driveshaft assembly to equal a length defined by the drive train system and installing the axially adjustable driveshaft assembly in the drive train system.

Abstract: A journal cross includes a trunnion having a lubricant passageways formed therethrough. A retainer is disposed in the lubricant passageway and includes a body portion and a lip portion. The body portion of the retainer is retained within the lubricant passageway in a press fit relationship, and the lip portion of the retainer extends inwardly into the lubricant passageway. The bearing cup includes a thrust washer that is retained therein by needle bearings and a seal assembly. The thrust washer includes a projection that extends radially inwardly within the lubricant passageway and has one or more fingers provided thereon. When the bearing cup is installed on the trunnion, the fingers of the thrust washer cooperate with the lip portion of the retainer to retain the bearing cup on the trunnion, such as during shipment from one manufacturing location to another.

Abstract: A cross for use in a universal joint includes a lubrication system for positively causing lubricant to flow into the region of the bearings contained within a bearing cup mounted on the trunnion. The lubrication system includes a pump that is disposed in the lubrication passageway formed in the trunnion of the cross. In a first embodiment, the pump is embodied as a reciprocating piston pump, including a hollow cylindrical housing having a piston slidably supported therein. When the cross is rotated during use, the piston is moved radially outwardly relative to the housing, thereby injecting a quantity of lubricant from the lubricant passageway into the region of the bearings. When the cross is ceased to be rotated, the piston is moved radially outwardly relative to the housing under the urging of a spring. In a second embodiment, the pump is embodied as a rotatable auger pump.

Abstract: A slip joint, such as for use in a vehicular driveshaft assembly, includes a first member having a plurality of male splines provided thereon and a second member having a plurality of female splines provided thereon. The male splines cooperate with the female splines so as to connect the first and second members together for concurrent rotational movement and for relative axial movement. A wedge member is disposed between portions of the first and second members to take up looseness therebetween and to adjustably control the amount of force that is required to be exerted in order to effect relative axial movement. The wedge member includes a body portion having a plurality of leg portions extending therefrom. The wedge member is positioned such that the leg portions are received within an annular space between the first and second members.

Abstract: A cross for a universal joint in a vehicle driveshaft assembly is comprised of a hollowed block of material having four openings. The hollowed block holds an inner cross that has a first cross member and a second cross member. Each cross member has an end portion that extends through a thrust bearing, and each thrust bearing is engaged with an opening in the hollowed block. The resulting thrust bearing joint can operate at higher loads than conventional cross designs.

Abstract: A cross for a universal joint in a vehicle driveshaft assembly is comprised of a hollowed block of material having four openings. The hollowed block holds an inner cross that has a first cross member and a second cross member. Each cross member has an end portion that extends through a thrust bearing, and each thrust bearing is engaged with an opening in the hollowed block. The resulting thrust bearing joint can operate at higher loads than conventional cross designs.