Patents by Inventor Joji Oka

Joji Oka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5166288
    Abstract: A coating composition for coating a metal plate, and containing (i) 100 parts by weight of a polyester-melamine resin composed of (a) a polyester resin having a glass transition temperature of 5.degree. to 40.degree. C. and a number average molecular weight of 15,000 to 30,000 and (b) a melamine resin at a weight ratio (a)/(b) of 75/25 to 55/45 and (ii) 1 to 2 parts by weight of an amine-blocked derivative of a long-chain alkylbenzenesulfonic acid.
    Type: Grant
    Filed: December 26, 1989
    Date of Patent: November 24, 1992
    Assignee: Nippon Steel Corporation
    Inventors: Hiroshi Kanai, Joji Oka, Takao Hirayama, Tsuneo Tanuma
  • Patent number: 5066757
    Abstract: A one-can heat-curable resin composition which comprises: (1) a polyester polyol having at least three functional groups; (2) an adduct of an epoxy resin with at least one member selected from the group consisting of an alkanol amine and a monovalent phenol; and (3) a blocked organic polyisocyanate or a blocked prepolymer having terminal NCO groups obtained by reaction of an organic polyisocyanate with an active hydrogen-containing compound, when used in the production of precoated metal, gives good coated plates, which can be advantageously used in manufacturing household electric appliances and so on.
    Type: Grant
    Filed: January 3, 1990
    Date of Patent: November 19, 1991
    Assignee: Takeda Chemical Industries, Ltd.
    Inventors: Shigeaki Miyabayashi, Takuro Sakamoto, Hiroshi Kanai, Joji Oka
  • Patent number: 4898775
    Abstract: Paint coated metal sheets are provided by applying a paint film on a metal sheet wherein the paint film has a surface layer having a thickness of one-5000 angstroms. The paint film contains fluorine atoms and/or perfluoralkyl groups such as methyl fluoride, ethyl fluoride, the fluorine atoms and/or perfluoralkyl groups being introduced in the paint film by a plasma treatment.
    Type: Grant
    Filed: May 8, 1989
    Date of Patent: February 6, 1990
    Assignee: Nippon Steel Corporation
    Inventors: Joji Oka, Ryoji Nishioka
  • Patent number: 4880890
    Abstract: A one-can thermosetting resin composition comprising (A) a blocked product of hexamethylene diisocyanate or bis(isocyanatomethyl)cyclohexane, or a blocked product of an adduct of hexamethylene diisocyanate or bis(isocyanatomethyl)cyclohexane and (B) a polyester polyol having at least three functional groups, gives tough coating films in yellowing and thermal degradation, and also exhibits increased hardness as well as high flexibility, stain resistance and chemical resistance. Especially, when the resin composition is used for preparing precoated metals, it gives good steel plates, thus being advantageously utilized for, among others, light electric appliances.
    Type: Grant
    Filed: May 31, 1988
    Date of Patent: November 14, 1989
    Assignees: Takeda Chemical Industries Ltd., Nippon Steel Corporation
    Inventors: Shigeaki Miyabayashi, Yoshikatsu Matsuura, Hiroshi Kanai, Joji Oka
  • Patent number: 4880891
    Abstract: A one-can thermosetting resin composition comprising (1) a polyester polyol obtained by allowing an aliphatic dicarboxylic acid to react with an aliphatic glycol and polyol having at least three functional groups and (2) a blocked product of .alpha.,.alpha.,.alpha.'.alpha.'-tetramethyl-xylylene diisocyanate or 4,4'-methylene bis (cyclohexyl isocyanate), or a blocked product of an NCO-terminated prepolymer obtained by allowing .alpha.,.alpha.,.alpha.'.alpha.'-tetramethylxylylene diisocyanate and/or 4,4'-methylene bis(cyclohexylisocyanate) to react with an active hydrogen compound, gives tough coating films in yellowing and thermal degradation, and also exhibits increased hardness as well as high flexibility, stain resistance and chemical resistance. Especially, when the resin composition is used for preparing precoated metals, it gives good steel plates, thus being advantageously utilized for, among others, light electric appliances.
    Type: Grant
    Filed: May 31, 1988
    Date of Patent: November 14, 1989
    Assignees: Takeda Chemical Industries, Ltd., Nippon Steel Corporation
    Inventors: Shigeaki Miyabayashi, Yoshikatsu Matsuura, Hiroshi Kanai, Joji Oka
  • Patent number: 4861672
    Abstract: A one-can heat-curable resin composition which comprises: (1) a polyester polyol having at least three functional groups; (2) an adduct of an epoxy resin having at least one secondary hydroxyl group with a lactone compound or an alkylene oxide; and (3) a blocked organic polyisocyanate or a product of blocking of a prepolymer having terminal NCO groups obtained by reacting an organic polyisocyanate and an active hydrogen-containing compound, gives a tough and durable coat film showing no yellowing or thermal degradation due to heating at all.Furthermore, said film has a high hardness and is excellent in processability and staining resistance, particularly in mustard staining resistance. In particular, the composition, when used in the production of precoated metal, gives good coated steel sheets, which can be advantageously used in manufacturing household electric appliances and so on.
    Type: Grant
    Filed: July 13, 1988
    Date of Patent: August 29, 1989
    Assignees: Takeda Chemical Industries, Ltd., Nippon Steel Corporation
    Inventors: Shigeaki Miyabayashi, Hiroshi Kanai, Joji Oka, Yoshikatsu Matsuura
  • Patent number: 4826895
    Abstract: The paint composition for under coating of the present invention comprises 60 to 90% by weight of an epoxy polyol resin optionally together with a hardener therefor and 10 to 40% by weight of silica particles. Said epoxy polyol resin is obtained by reacting an optionally substituted glycidyl-etherified product of an alkylene oxide adduct of a dihydric phenol with a phosphorus acid having at least one P--OH bond, an ester or a salt thereof to thereby give a precondensate, reacting said precondensate with a dihydric phenol to give an epoxy resin of a high molecular weight, and further reacting said epoxy resin with a compound having an amino group capable of reacting with an epoxy group. Said silica particles comprise a primary particle having an average particle size of 1 to 10 m.mu., a surface area of 270 m.sup.2 /g or above and a concentration of silanol groups on the particle surface of 0.25 mM/100 m.sup.2 or above.
    Type: Grant
    Filed: December 30, 1987
    Date of Patent: May 2, 1989
    Assignees: Nippon Steel Corporation, Asahi Denka Kogyo Kabushiki Kaisha
    Inventors: Hiroshi Kanai, Joji Oka, Hidehiko Kojo
  • Patent number: 4705726
    Abstract: A weldable steel plate plated with zinc, a zinc base alloy or zinc composite and coated on the plating with a coating material comprising a mixture of at least one type of ferrous alloy powder with an oxygen concentration of 1.0% by weight or less and zinc dust, is provided, and the weldable coated steel plate also has good workability, coherence, weldability and corrosion resistance.
    Type: Grant
    Filed: February 2, 1987
    Date of Patent: November 10, 1987
    Assignee: Nippon Steel Corporation
    Inventors: Yoshio Shindou, Joji Oka, Taketoshi Taira, Yujiro Miyauchi, Fumio Yamazaki
  • Patent number: 4524111
    Abstract: A weldable paint-coated steel sheet having improved corrosion resistance, weldability and workability, comprising a zinc alloy coated steel substrate and a paint coating applied thereon, said paint coating containing zinc alloy powder and at least one of the groups consisting of zinc powder and hard electric conductive powder.
    Type: Grant
    Filed: May 3, 1984
    Date of Patent: June 18, 1985
    Assignee: Nippon Steel Corporation
    Inventors: Joji Oka, Hideaki Iwakura, Narumi Ando, Kiyotoshi Iwasaki, Yoshio Shindow
  • Patent number: 4370387
    Abstract: A precoated steel sheet and a process for production thereof is provided which comprises coating a resin composition comprising mainly an acryloxyloxy- or methacryloyloxy-terminated polyester on the surface of a steel sheet, said acryloyloxy- or methacryloyloxy-terminated polyester being prepared by reacting a hydroxy-terminated polyester comprising (a) a dicarboxylic acid unit containing about 10 to about 80 mol % of a terephthalic acid unit and (b) dihydric alcohol unit containing about 30 mol % or more of a dihydric alcohol unit containing 3 or more carbon atoms, and having a number average molecular weight of about 400 to about 5,000, with acrylic acid or methacrylic acid, and curing the thus-coated resin composition by irradiating the sheet with an electron beam.
    Type: Grant
    Filed: March 19, 1981
    Date of Patent: January 25, 1983
    Assignees: Toagosei Chemical Industry Co., Ltd., Nippon Steel Corporation
    Inventors: Nagaharu Ueno, Joji Oka, Hidejiro Asano, Takahisa Ogasawara, Kiyokazu Mizutani, Yoshiitsu Tominaga
  • Patent number: 4352899
    Abstract: A coating composition for a metal substrate having excellent adhesion, corrosion resistance and welding property which comprises (A) an epoxy resin, (B) an organic phosphorus compound, (C) zinc powder, of which a portion being replaceable by (E) a solid electroconductive material, and (D) a magnesium compound dispersed in a liquid medium, the weight proportion of the components (A) and (B) being from 45:55 to 95:5, the content of the component (C) corresponding to from 30 to 95% by weight based on the total weight of the non-volatile components in the composition and the content of the component (D) being from 0.1 to 5% by weight based on the total weight of the non-volatile components in the composition.
    Type: Grant
    Filed: April 3, 1981
    Date of Patent: October 5, 1982
    Assignees: Sakai Chemical Industry Co., Ltd., Nippon Steel Corporation
    Inventors: Fusao Tada, Takeshi Itoh, Joji Oka, Akira Okamoto
  • Patent number: 4251329
    Abstract: Electroplating in an acidic zinc-nickel alloy plating bath containing vanadium ions as a third component provides a plating having a surprisingly high level of corrosion resistance equal to about 10 times that of pure zinc.
    Type: Grant
    Filed: October 12, 1979
    Date of Patent: February 17, 1981
    Assignee: Nippon Steel Corporation
    Inventors: Hidejiro Asano, Joji Oka, Katushi Saito, Masashi Takasugi
  • Patent number: 4079163
    Abstract: A weldable coated steel sheet comprising a steel sheet substrate and a paint coating layer thereon, said paint comprising at least one of the group consisting essentially of titanium carbide, zirconium carbide, hafnium carbide, vanadium carbide, niobium carbide, tantalum carbide, and chromium carbide in the powder form.
    Type: Grant
    Filed: November 24, 1975
    Date of Patent: March 14, 1978
    Assignee: Nippon Steel Corporation
    Inventors: Tadashi Tanaka, Joji Oka, Hideaki Iwakura
  • Patent number: 3975242
    Abstract: A method for electroplating a metal strip to be plated includes continuously running the metal strip through the interior of a plating vessel of a cylindrical form having a rectangular cross section, the upper and lower walls of such vessel being constructed of an insoluble anode material which is to function as an anode, and compulsively circulating a plating solution in a direction counter to the running direction of the metal strip within the plating vessel and an apparatus for carrying out the same, whereby a high speed plating is performed and the replacement of the anodes can be minimized.
    Type: Grant
    Filed: December 16, 1974
    Date of Patent: August 17, 1976
    Assignee: Nippon Steel Corporation
    Inventors: Shozo Matsuda, Tadashi Tanaka, Joji Oka, Saburo Ayusawa, Kiyotoshi Iwasaki, Toshiyuki Teramachi, Toshitake Miyazono
  • Patent number: 3935035
    Abstract: An aqueous solution for treatment of metal surfaces which has a pH value greater than 7, and comprises no free inorganic acid and 0.1 to 10% by weight, estimated as Cr, of a chromium compound in which 5 to 40% of the initial quantity of Cr(VI) is reduced by a reaction with a trifunctional phenol.
    Type: Grant
    Filed: May 31, 1974
    Date of Patent: January 27, 1976
    Assignee: Nippon Steel Corporation
    Inventors: Tadashi Tanaka, Joji Oka, Katushi Saito