Patents by Inventor Joji Yoshimura
Joji Yoshimura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240175153Abstract: An anode-side separator that is used in a water electrolysis device includes a metal backing made of titanium or stainless steel, an electroconductive oxide film provided on a surface of the metal backing, the electroconductive oxide film containing indium tin oxide, and a noble metal film provided on a surface of the electroconductive oxide film, the noble metal film containing platinum.Type: ApplicationFiled: November 3, 2023Publication date: May 30, 2024Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tomonari KOGURE, Yui Mori, Joji Yoshimura, Masaki Hirano
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Publication number: 20240141521Abstract: A water electrolysis cell includes an anode-side porous channel, a membrane electrode assembly, a cathode-side porous channel, and a separator disposed on at least any one of a side of the anode-side porous channel opposite to the membrane electrode assembly side and a side of the cathode-side porous channel opposite to the membrane electrode assembly side. The anode-side porous channel, the membrane electrode assembly, and the cathode-side porous channel are provided in this order. The membrane electrode assembly includes an anode catalyst layer, an electrolyte membrane, and a cathode catalyst layer in order from the anode-side porous channel side. An area in a plane direction of the anode-side porous channel is greater than an area in the plane direction of the cathode-side porous channel in a plan view.Type: ApplicationFiled: August 22, 2023Publication date: May 2, 2024Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazunori SHIBATA, Keisuke FUJITA, Joji YOSHIMURA
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Publication number: 20230313388Abstract: A water electrolysis cell includes an anode disposed on one side across a solid polymer electrolyte membrane and a cathode disposed on another side. The anode is configured of an anode catalyst layer, an anode gas diffusion layer, and an anode separator, laminated in that order from a side of the solid polymer electrolyte membrane, a channel is provided in the anode separator, and the channel extends in a wave shape.Type: ApplicationFiled: February 15, 2023Publication date: October 5, 2023Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Joji YOSHIMURA, Ryuichi IWATA, Tsuyoshi HAMAGUCHI, Tomoyuki KAYAMA, Takahiro IKEDA
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Publication number: 20230304173Abstract: A water electrolysis cell includes an anode disposed on one side across a solid polymer electrolyte membrane and a cathode disposed on the other side. The anode is configured of an anode catalyst layer, an anode gas diffusion layer, and an anode separator, laminated in that order from a side of the solid polymer electrolyte membrane. The cathode is configured of a cathode catalyst layer, a cathode gas diffusion layer, and a cathode separator, laminated in that order from the side of the solid polymer electrolyte membrane. A first channel is provided in the anode separator, and a wall face of the first channel in the anode separator is imparted with water repellency. A second channel is provided in the cathode separator, and a wall face of the second channel in the cathode separator is imparted with hydrophilicity.Type: ApplicationFiled: February 1, 2023Publication date: September 28, 2023Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Joji YOSHIMURA, Tomoyuki KAYAMA, Tsuyoshi HAMAGUCHI, Ryuichi IWATA, Takahiro IKEDA
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Publication number: 20230295820Abstract: The anode-side separator of the present disclosure is an anode-side separator used in a water electrolyzer, and includes a metal substrate made of titanium or stainless steel, and a conductive oxide film containing indium-tin-oxide (ITO) provided on the surface of the metal substrate.Type: ApplicationFiled: January 18, 2023Publication date: September 21, 2023Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Joji Yoshimura, Hiromochi Tanaka, Tomonari Kogure, Mizuki Sakamoto, Masaki Hirano
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Publication number: 20230250543Abstract: To enhance water electrolysis efficiency by supporting a catalyst on an oxide carrier at a high density. A catalyst layer includes a carrier and a catalyst. The carrier is a nanosheet made of an oxide containing at least one element selected from Ti, Mn, Co, Mo, Ru, W, Nb, and Ta. The catalyst is supported on the carrier.Type: ApplicationFiled: December 23, 2022Publication date: August 10, 2023Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Joji YOSHIMURA
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Publication number: 20230220569Abstract: Provided is a water electrolysis cell capable of suppressing a deterioration in performance even when a microporous layer is provided. A water electrolysis cell includes a solid polymer electrolyte membrane, a catalyst layer, a microporous layer, and a gas diffusion layer. The microporous layer includes a carrier made of an oxide containing at least one element selected from Ti, Mn, Co, Mo, Ru, W, Nb, and Ta, and a conductive material supported on the carrier.Type: ApplicationFiled: December 23, 2022Publication date: July 13, 2023Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Joji YOSHIMURA
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Patent number: 11527763Abstract: A manufacturing method for a catalyst layer for a fuel cell includes: preparing a nozzle group to output ultrasonically-vibrated air, the nozzle group being formed of an aggregate of unit nozzles each controlled in at least one of the temperature of the ultrasonically-vibrated air to be output from the unit nozzle, an internal pressure in the unit nozzle, and the position of the unit nozzle in an output direction in which the ultrasonically-vibrated air is to be output; coating a sheet-like base material with catalyst ink containing a solvent, an ionomer, and a catalyst supporting material on which a catalyst is supported; and drying the catalyst ink by blowing the ultrasonically-vibrated air from the nozzle group on the catalyst ink applied to the base material. The drying includes controlling at least one of the temperature, the internal pressure, and the position for each of the unit nozzles independently.Type: GrantFiled: March 19, 2021Date of Patent: December 13, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazuomi Yamanishi, Joji Yoshimura
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Publication number: 20210296655Abstract: A manufacturing method for a catalyst layer for a fuel cell includes: preparing a nozzle group to output ultrasonically-vibrated air, the nozzle group being formed of an aggregate of unit nozzles each controlled in at least one of the temperature of the ultrasonically-vibrated air to be output from the unit nozzle, an internal pressure in the unit nozzle, and the position of the unit nozzle in an output direction in which the ultrasonically-vibrated air is to be output; coating a sheet-like base material with catalyst ink containing a solvent, an ionomer, and a catalyst supporting material on which a catalyst is supported; and drying the catalyst ink by blowing the ultrasonically-vibrated air from the nozzle group on the catalyst ink applied to the base material. The drying includes controlling at least one of the temperature, the internal pressure, and the position for each of the unit nozzles independently.Type: ApplicationFiled: March 19, 2021Publication date: September 23, 2021Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazuomi YAMANISHI, Joji YOSHIMURA
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Publication number: 20210184225Abstract: A method of manufacturing a fuel cell catalyst layer includes: coating a top surface of a sheet with a catalyst ink, wherein the catalyst ink includes an ionomer; and drying the catalyst ink on the sheet being conveyed along a conveying direction by spraying a center of an ultrasonic airflow toward a direction opposite to the conveying direction, wherein the ultrasonic airflow is obtained by applying ultrasonic waves to an airflow.Type: ApplicationFiled: November 19, 2020Publication date: June 17, 2021Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazuomi YAMANISHI, Joji YOSHIMURA
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Patent number: 10971715Abstract: A current interrupt mechanism includes a partition wall defining a second space that is independent from a first space, and the partition wall includes a current path portion serving as a current path of a sealed battery. The current interrupt mechanism interrupts the current path in response to an internal pressure of the second space that is higher than a predetermined pressure. One conductive path passes through the current path of the current interrupt mechanism, and is in contact with the second electrolyte solution enclosed in the second space. Another conductive path includes a potential application line that is wired to the second electrolyte solution enclosed in the second space.Type: GrantFiled: February 4, 2019Date of Patent: April 6, 2021Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takayoshi Doi, Joji Yoshimura, Toru Sugiyama, Akinori Eda
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Publication number: 20190245191Abstract: A current interrupt mechanism includes a partition wall defining a second space that is independent from a first space, and the partition wall includes a current path portion serving as a current path of a sealed battery. The current interrupt mechanism interrupts the current path in response to an internal pressure of the second space that is higher than a predetermined pressure. One conductive path passes through the current path of the current interrupt mechanism, and is in contact with the second electrolyte solution enclosed in the second space. Another conductive path includes a potential application line that is wired to the second electrolyte solution enclosed in the second space.Type: ApplicationFiled: February 4, 2019Publication date: August 8, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takayoshi DOI, Joji YOSHIMURA, Toru SUGIYAMA, Akinori EDA
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Patent number: 9293958Abstract: Disclosed is a stator capable of reducing stress generated in the resin mold of the stator. A stator is provided with a coil formed by coiling a flat conductor, a split stator core provided with a teeth unit for inserting the coil, and a resin mold, which has resin covering the coil ends of the coil inserted into the split stator core. In the stator, an insulator is formed between the split stator core and the coil by way of insert molding, and the resin mold has a cavity, formed in the radial direction of the stator, in between the coil and the end face of the split stator core.Type: GrantFiled: March 4, 2010Date of Patent: March 22, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yasuhiro Ueno, Joji Yoshimura, Koji Nakanishi, Shuichi Nakayama, Hisayoshi Chiba, Naoki Yoshida
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Patent number: 9184638Abstract: A stator structure and a stator manufacturing method which are configured so that the stress occurring in resin-molded sections or insulators of the stator can be reduced. The structure of the stator is provided with coils formed by winding conductors, and also with stator cores provided with teeth to which the coils are mounted through the insulators. The coils mounted to the insulators are resin-molded and integrated with the insulators. Spaces which continue in the radial direction of the stator cores are formed between the insulators and end surface of the stator cores in the axial direction thereof. The insulators and the side surfaces of the teeth of the stator cores are adhered or welded (fusion bonded) to each other.Type: GrantFiled: May 26, 2010Date of Patent: November 10, 2015Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yasuhiro Ueno, Joji Yoshimura, Koji Nakanishi, Hisayoshi Chiba, Naoki Yoshida
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Patent number: 9162397Abstract: A first process in which a fiber reinforced base is placed in a cavity of a molding die and then resin is injected into the cavity of the molding die in a state where the molding die is opened by a sum of a distance X1 and a distance at the time of completion of molding; a second process in which the molding die is closed to a state where the molding die is opened by a sum of a distance X2 and the distance at the time of completion of molding while resin in the cavity is being drained; and a third process in which the drain of the resin from the cavity is stopped and then the molding die is closed to the distance at the time of completion of molding while a die clamping pressure is maintained at a predetermined value to cure the resin, are carried out sequentially.Type: GrantFiled: May 25, 2010Date of Patent: October 20, 2015Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Natsuhiko Katahira, Joji Yoshimura, Makoto Tsuzuki, Masahiko Yasue
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Patent number: 8881362Abstract: In a stator manufacturing method to manufacture a stator in which divided-core assemblies are arranged in a cylindrical shape, each of which includes a divided-core member having a teeth portion on which a coil is wound. In this method, the divided-core assemblies are inserted in the cylindrical shape into a fixed mold, resin sheets containing glass fibers or carbon fibers are disposed on coil-end portions of the cylindrically-arranged divided-core assemblies, and a slide part of a movable mold applies pressure to and molds the resin sheets, thereby combining the divided core assemblies into a single unit. The movable mold is operated to position the divided-core assemblies in place by a cylindrical part and then apply pressure to and mold the resin sheets by the slide part.Type: GrantFiled: November 9, 2012Date of Patent: November 11, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Joji Yoshimura, Koji Nakanishi, Yasuhiro Ueno
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Patent number: 8796371Abstract: A resin composition includes 0.1 to 40% by mass of a carbon-based nanofiller, 5 to 90% by mass of a resin, and 5 to 90% by mass of calcium fluoride.Type: GrantFiled: August 9, 2011Date of Patent: August 5, 2014Assignees: Kabushiki Kaisha Toyota Chuo Kenkyusho, Toyota Jidosha Kabushiki KaishaInventors: Kenzo Fukumori, Mitsumasa Matsushita, Yoshihide Katagiri, Takuya Morishita, Koji Nakanishi, Takashi Nagase, Joji Yoshimura, Yasuhiro Ueno, Hisayoshi Chiba, Naoki Yoshida
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Patent number: 8729748Abstract: Disclosed are a split stator and a manufacturing method thereof with which insulation reliability can be improved by preventing deformation or cracking of the insulator by eliminating slippage of the insulator at the coil end face. A slip prevention mechanism that prevents slippage of the insulator is provided at the coil end face, and using insert molding, the insulator is integrally molded to a split stator core provided with the slip prevention mechanism.Type: GrantFiled: June 5, 2009Date of Patent: May 20, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yasuhiro Ueno, Joji Yoshimura, Koji Nakanishi
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Publication number: 20130131252Abstract: A resin composition includes 0.1 to 40% by mass of a carbon-based nanofiller, 5 to 90% by mass of a resin, and 5 to 90% by mass of calcium fluoride.Type: ApplicationFiled: August 9, 2011Publication date: May 23, 2013Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventors: Kenzo Fukumori, Mitsumasa Matsushita, Yoshihide Katagiri, Takuya Morishita, Koji Nakanishi, Takashi Nagase, Joji Yoshimura, Yasuhiro Ueno, Hisayoshi Chiba, Naoki Yoshida
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Publication number: 20130062973Abstract: In a stator manufacturing method to manufacture a stator in which divided-core assemblies are arranged in a cylindrical shape, each of which includes a divided-core member having a teeth portion on which a coil is wound. In this method, the divided-core assemblies are inserted in the cylindrical shape into a fixed mold, resin sheets containing glass fibers or carbon fibers are disposed on coil-end portions of the cylindrically-arranged divided-core assemblies, and a slide part of a movable mold applies pressure to and molds the resin sheets, thereby combining the divided core assemblies into a single unit. The movable mold is operated to position the divided-core assemblies in place by a cylindrical part and then apply pressure to and mold the resin sheets by the slide part.Type: ApplicationFiled: November 9, 2012Publication date: March 14, 2013Inventors: Joji YOSHIMURA, Koji NAKANISHI, Yasuhiro UENO