Patents by Inventor Jonathan Andrew Butcher

Jonathan Andrew Butcher has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9834198
    Abstract: A hybrid electric vehicle includes an internal combustion engine, a traction battery, and a hybrid electric powertrain including an electric motor powered by the traction battery and an electric generator coupled to the internal combustion engine and the traction battery. A control method includes determining minimum and maximum engine power limits based on desired wheel torque and traction battery charge and discharge power limits. A generator torque command is calculated to track engine speed to the desired engine speed. The generator torque command is limited based on the minimum and maximum engine power limits to limit engine power transmitted to the powertrain.
    Type: Grant
    Filed: July 14, 2009
    Date of Patent: December 5, 2017
    Assignee: Ford Global Technologies, LLC
    Inventors: Carol Louise Okubo, Shunsuke Okubo, Jonathan Andrew Butcher
  • Publication number: 20170334427
    Abstract: A vehicle includes a hybrid powertrain. The hybrid powertrain includes an engine and an electric machine. In response to a loss of controllability of the electric machine, a controller is programmed to operate the powertrain in a limited operating mode. In the limited operating mode, the powertrain is controlled so that a speed of the engine is within a speed range such that the electric machine generates a current to charge a traction battery. In response to a loss of communication with a power inverter that controls the electric machine, the powertrain is controlled so that the speed of the engine is within the speed range and the current flowing to the traction battery is monitored. If the current flow is above a threshold, then the limited operating mode is entered.
    Type: Application
    Filed: May 18, 2016
    Publication date: November 23, 2017
    Inventors: Jonathan Andrew BUTCHER, Walter Joseph ORTMANN, Francis Thomas CONNOLLY
  • Patent number: 9802495
    Abstract: An off-board battery charger for a vehicle may include a high-voltage connector having first, second and power supply connector ports. The first connector port connects to a vehicle controller via a first cable. The second connector port connects to a vehicle battery via a second cable. And, the power supply connector port is electrically connected with the second port and receives power via a power supply cable from a separate and external power supply.
    Type: Grant
    Filed: August 22, 2014
    Date of Patent: October 31, 2017
    Assignee: Ford Global Technologies, LLC
    Inventors: Xuemei Sun, William David Treharne, Jonathan Andrew Butcher, Robert John Link, Philip Michael Gonzales
  • Publication number: 20170232969
    Abstract: A method of managing torque at a vehicle standstill includes outputting torque from a powertrain to satisfy a driver torque demand. The method also includes, in response to a nonzero torque demand resulting in vehicle standstill, applying a friction brake to maintain the vehicle standstill and substantially reducing output torque of the powertrain during friction brake application. The method further includes satisfying driver torque demand using the powertrain and releasing the friction brake in response to the driver torque demand deviating from the nonzero torque demand by more than a predetermined amount.
    Type: Application
    Filed: February 12, 2016
    Publication date: August 17, 2017
    Inventors: Ryan Hunt, Jonathan Andrew Butcher, Dale Scott Crombez, William David Treharne, Deborah Sue Lienau
  • Patent number: 9714029
    Abstract: A vehicle includes at least one electric machine and an inverter for selectively transmitting power to the electric machine. The inverter includes a power module. At least one controller controls the electric machine and the inverter. The controller at least temporarily disables the inverter during a power cycle such that power to the electric machine is inhibited. In response to the disabling of the inverter, the controller resets the duty cycle commands for the power module, and re-enables the inverter during the same power cycle.
    Type: Grant
    Filed: August 31, 2012
    Date of Patent: July 25, 2017
    Assignee: Ford Global Technologies, LLC
    Inventors: Rimma Isayeva, William Reynolds, Jonathan Andrew Butcher
  • Patent number: 9677494
    Abstract: Methods and systems are provided for mitigating loss of engine torque due to cavitation in a fuel pump. One example approach is adjusting engine operation or fuel pump operation based on ambient conditions and a measured engine torque being lower than a desired engine torque after a pre-determined duration. The ambient conditions may include one or more of ambient temperature being higher than a temperature threshold, barometric pressure lower than a threshold pressure, and fuel volatility higher than a threshold volatility.
    Type: Grant
    Filed: March 25, 2015
    Date of Patent: June 13, 2017
    Assignee: Ford Global Technologies, LLC
    Inventors: Mark Anthony Rockwell, Jonathan Andrew Butcher, William David Treharne, Matthew D. Smith
  • Patent number: 9638113
    Abstract: A method for controlling an engine in a hybrid electric vehicle according to the present disclosure includes, in response to a drive motor being unavailable, commanding an engine power equal to the lesser of a first and a second power. The first power is sufficient to satisfy a driver wheel torque request at the current engine speed, and the second power corresponds to a maximum engine torque available at a target engine speed, where the target engine speed is selected to attain a desired battery state of charge.
    Type: Grant
    Filed: August 30, 2013
    Date of Patent: May 2, 2017
    Assignee: Ford Global Technologies, LLC
    Inventors: Jonathan Andrew Butcher, Ming Lang Kuang, Paul Stephen Bryan
  • Patent number: 9511773
    Abstract: A method for controlling a hybrid vehicle having a transmission coupled to vehicle wheels, an internal combustion engine, a planetary gearset coupled to the engine and to a differential output shaft to drive the vehicle wheels, a traction motor coupled through gearing to the differential output shaft and the planetary gearset, a generator coupled to the planetary gearset and electrically coupled to the traction motor, a traction battery coupled to the generator and the traction motor, and at least one controller in communication with the engine, the traction motor, and the generator includes limiting engine speed in response to a wheel slip event to an engine speed limit based on motor speed and generator speed to prevent the generator speed from exceeding a corresponding threshold when the wheel slip event terminates.
    Type: Grant
    Filed: September 9, 2015
    Date of Patent: December 6, 2016
    Assignee: Ford Global Technologies, LLC
    Inventors: Shunsuke Okubo, Jonathan Andrew Butcher, Shailesh Shrikant Kozarekar
  • Patent number: 9494093
    Abstract: Data is collected in a vehicle relating to a potential obstacle. Based at least in part on the collected data, an obstacle is identified. At least one characteristic of the obstacle is determined. At least one torque to be applied in a vehicle powertrain is determined based at least in part on the at least one characteristic of the obstacle.
    Type: Grant
    Filed: October 8, 2014
    Date of Patent: November 15, 2016
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Dale Scott Crombez, David Crist Gabriel, Jonathan Andrew Butcher
  • Publication number: 20160281630
    Abstract: Methods and systems are provided for mitigating loss of engine torque due to cavitation in a fuel pump. One example approach is adjusting engine operation or fuel pump operation based on ambient conditions and a measured engine torque being lower than a desired engine torque after a pre-determined duration. The ambient conditions may include one or more of ambient temperature being higher than a temperature threshold, barometric pressure lower than a threshold pressure, and fuel volatility higher than a threshold volatility.
    Type: Application
    Filed: March 25, 2015
    Publication date: September 29, 2016
    Inventors: Mark Anthony Rockwell, Jonathan Andrew Butcher, William David Treharne, Matthew D. Smith
  • Patent number: 9321451
    Abstract: A hybrid electric vehicle includes an engine that can selectively provide drive torque to propel the vehicle. An electric machine also selectively provides drive torque. A differential transfers the torque to and amongst wheels. A planetary gearset is coupled to the engine and has a ring-gear for transmitting ring-gear-torque to the differential. A continuous torque transfer member operatively couples the ring-gear and the electric machine to the differential. At least one controller is configured to alter engine output based on a ring-gear-torque-threshold. This enables a desired torque to transfer through the continuous torque transfer member to the differential.
    Type: Grant
    Filed: September 30, 2014
    Date of Patent: April 26, 2016
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Carol Louise Okubo, Jonathan Andrew Butcher, Ming Lang Kuang
  • Publication number: 20160102622
    Abstract: Data is collected in a vehicle relating to a potential obstacle. Based at least in part on the collected data, an obstacle is identified. At least one characteristic of the obstacle is determined. At least one torque to be applied in a vehicle powertrain is determined based at least in part on the at least one characteristic of the obstacle.
    Type: Application
    Filed: October 8, 2014
    Publication date: April 14, 2016
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Dale Scott Crombez, David Crist Gabriel, Jonathan Andrew Butcher
  • Publication number: 20160096438
    Abstract: A vehicle charging system includes a charger configured to receive power form an external power source and a connector. The connector is configured to receive power from the charger and transmit the received power to a vehicle via a high-voltage cable. The cable is configured to connect the connector to a vehicle battery. Each of the charger and the connector includes a high voltage interlock loop (HVIL) configured to cause the charger to cease power transfer upon recognizing a predetermined voltage difference at a pair of ports of the HVIL.
    Type: Application
    Filed: October 1, 2014
    Publication date: April 7, 2016
    Inventors: Jeffery R. GRIMES, Benjamin A. TABATOWSKI-BUSH, William David TREHARNE, Jonathan Andrew BUTCHER, Robert John LINK, Xuemei SUN
  • Publication number: 20160090074
    Abstract: A hybrid electric vehicle includes an engine that can selectively provide drive torque to propel the vehicle. An electric machine also selectively provides drive torque. A differential transfers the torque to and amongst wheels. A planetary gearset is coupled to the engine and has a ring-gear for transmitting ring-gear-torque to the differential. A continuous torque transfer member operatively couples the ring-gear and the electric machine to the differential. At least one controller is configured to alter engine output based on a ring-gear-torque-threshold. This enables a desired torque to transfer through the continuous torque transfer member to the differential.
    Type: Application
    Filed: September 30, 2014
    Publication date: March 31, 2016
    Inventors: Carol Louise OKUBO, Jonathan Andrew BUTCHER, Ming Lang KUANG
  • Patent number: 9278681
    Abstract: A method and system for controlling a hybrid electric vehicle include controlling torque in a traction motor in response to a provisional motor torque that has been adjusted based on a difference between a measured traction motor speed and a calculated vehicle speed and filtered to attenuate a resonant driveline frequency.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: March 8, 2016
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Wei Liang, Jeffrey Allen Doering, Xiaoyong Wang, Thomas Chrostowski, Jonathan Andrew Butcher, Ming Lang Kuang, Fazal Urrahman Syed
  • Publication number: 20160052409
    Abstract: An off-board battery charger for a vehicle may include a high-voltage connector having first, second and power supply connector ports. The first connector port connects to a vehicle controller via a first cable. The second connector port connects to a vehicle battery via a second cable. And, the power supply connector port is electrically connected with the second port and receives power via a power supply cable from a separate and external power supply.
    Type: Application
    Filed: August 22, 2014
    Publication date: February 25, 2016
    Inventors: Xuemei SUN, William David TREHARNE, Jonathan Andrew BUTCHER, Robert John LINK, Philip Michael GONZALES
  • Patent number: 9238458
    Abstract: A system or method for controlling an engine in a hybrid vehicle include cranking the engine subject to a first torque limit in response to an engine start request, receiving an engine rotational position signal, and cranking the engine subject to a second torque limit in response to the engine rotational position signal indicating a number of engine revolutions being less than a threshold value.
    Type: Grant
    Filed: August 27, 2013
    Date of Patent: January 19, 2016
    Assignee: Ford Global Technologies, LLC
    Inventors: Shunsuke Okubo, Jonathan Andrew Butcher
  • Publication number: 20150375749
    Abstract: A method for controlling a hybrid vehicle having a transmission coupled to vehicle wheels, an internal combustion engine, a planetary gearset coupled to the engine and to a differential output shaft to drive the vehicle wheels, a traction motor coupled through gearing to the differential output shaft and the planetary gearset, a generator coupled to the planetary gearset and electrically coupled to the traction motor, a traction battery coupled to the generator and the traction motor, and at least one controller in communication with the engine, the traction motor, and the generator includes limiting engine speed in response to a wheel slip event to an engine speed limit based on motor speed and generator speed to prevent the generator speed from exceeding a corresponding threshold when the wheel slip event terminates.
    Type: Application
    Filed: September 9, 2015
    Publication date: December 31, 2015
    Inventors: Shunsuke OKUBO, Jonathan Andrew BUTCHER, Shailesh Shrikant KOZAREKAR
  • Patent number: 9199635
    Abstract: A vehicle may include at least one electric machine, a traction battery, and a voltage boost converter electrically connecting the at least one electric machine and traction battery. The vehicle may further include at least one controller programmed to, in response to a request for drive mode while in a passive neutral mode, enable the boost converter and drive an output voltage of the boost converter to a predetermined target. The controller may be further programmed to, in response to the output voltage achieving the predetermined target, enable the at least one electric machine and drive a current through the at least one electric machine to zero such that an output torque of the at least one electric machine is approximately zero; and in response to the current achieving approximately zero, increase the current through the at least one electric machine such that the output torque is greater than zero.
    Type: Grant
    Filed: August 30, 2013
    Date of Patent: December 1, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: Jonathan Andrew Butcher, Paul Stephen Bryan, Carol Louise Okubo
  • Patent number: 9180874
    Abstract: A system and method for controlling a hybrid electric vehicle powertrain having an engine, a generator, and a motor connected via a planetary gear set to detect lockup in the planetary gear set and control the powertrain in response. When torque is distributed in an electric mode of operation with the engine disabled, the generator is disabled based at least upon a difference between actual generator speed and an expected generator speed exceeding a threshold, indicating a lockup in the planetary gear set. When the engine is activated and distributes torque through the powertrain, the engine and the generator are disabled based at least upon a difference between engine acceleration and an expected engine acceleration exceeding a first threshold, and a difference between engine speed and ring gear speed being less than a second threshold.
    Type: Grant
    Filed: September 10, 2013
    Date of Patent: November 10, 2015
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Ming Lang Kuang, Shailesh Shrikant Kozarekar, Fazal Urrahman Syed, Edward William Haran, Jonathan Andrew Butcher, Kimberly Murphy