Abstract: An electrochemical cell cathode catalyst layer includes electrocatalyst particles, an electrocatalyst support having an electronically conductive porous material including a plurality of pores with a diameter of less than or equal to 10 nm having a surface morphology comprising a plurality of peaks and valleys, the surface morphology being configured to contain the electrocatalyst particles within the plurality of pores and to enhance mass transport of molecular oxygen to the electrocatalyst particles by adsorbing molecular oxygen to the surface morphology, and an ionomer adhered to the electrocatalyst, the electrocatalyst support, or both.

Abstract: Microcracked and crack-free catalyst layers such as for electrodes in electrochemical cells (e.g., fuel cells) and method of making the same are disclosed. The microcracks may improve durability by better tolerating stresses without inducing or propagating into macrocracks. The microcracks also improve efficiency by providing reactant (e.g., oxygen) passages to catalyst in the catalyst layer. The microcracks may be formed in a predetermined pattern to further localize additional reactant passages is conventionally starved or more starved locations.

Abstract: A cathode catalyst layer includes a substrate and an ionomer structured as a biphasic lamellar film in contact with the substrate, the lamellar film including a plurality of alternating layers of hydrophobic backbones and hydrophilic sidechains, the film having an outermost layer formed by the hydrophobic backbone affixed in place, the outermost layer being free of hydrophilic groups and forming a hydrophobic surface throughout the cathode catalyst layer.

Abstract: An electrochemical cell includes an anode, a cathode, and a membrane physically separating the anode from the cathode, the cathode having a cathode catalyst layer including an ionomer and an electrocatalyst support substrate forming an ionomer-support interface having a covalent bond between the substrate and the ionomer via a grafting compound, the substrate further having a plurality of terminated hydrophilic groups.

Abstract: An electrochemical cell (e.g., a fuel cell) including an anode catalyst layer, a cathode catalyst layer, and an electrolyte membrane layer extending between the anode catalyst layer the cathode catalyst layer, and a graphene-based layer. The graphene-based layer is disposed between the cathode catalyst layer and the electrolyte membrane layer and/or the anode catalyst layer and the electrolyte membrane layer. The graphene-based layer is configured to suppress crossover gases and metallic cation exchange to enhance performance and durability of the electrochemical cell.

Abstract: An electrochemical cell (e.g., a fuel cell) includes an anode layer, a cathode layer, and an electrolyte membrane layer disposed between and spacing part the anode layer and the cathode layer. The electrochemical cell further includes a functional layer disposed at an interface between the cathode layer and the electrode membrane layer. The functional layer includes a composition including a carbon material, an ionomer material, and optionally an amount of catalyst material.

Abstract: An electrochemical cell catalyst state of health monitoring device. The device includes a first magnetic device adjacent a first side of a first catalyst material associated with a first electrode. The device further includes a second magnetic device adjacent a second side of the first catalyst material. The first or second magnetic device is configured to generate a magnetic field. The other of the first and second magnetic devices is configured to receive a magnetic response from the first catalyst material. The device also includes a controller configured to receive the magnetic response and to determine magnetic response data of the first catalyst material in response to the magnetic response. The magnetic response data is indicative of a state of health.