Abstract: Systems and methods for detecting and acting on bind-up conditions of a power tool. The power tool includes a housing, a motor, a battery pack, and a motion sensor configured to sense rotational motion of the housing. An electronic controller is connected to the motor, the battery pack, and the motion sensor. The electronic controller is configured to determine whether a battery fetting event is occurring and adjust a rotational motion threshold used to determine a bind-up event based on the battery fetting event. The electronic controller is further configured to receive, from the motion sensor, a first signal associated with a rotational motion of the housing, compare a value based on the signal to the rotational motion threshold, and initiate, in response to the value being greater than or equal to the rotational motion threshold, a protective operation.

Abstract: A power tool includes an electronic controller including a processor and a memory, one or more attachments, a motor, and a sensor communicatively coupled to the electronic controller. The electronic controller obtains, via the sensor, one or more indications for the one or more attachments and determines information about a configuration of the one or more attachments based on the one or more indications. The electronic controller adaptively controls the motor based on the information about the configuration to, for example, prevent or mitigate a kickback occurrence.

Abstract: A powered hammer assembly includes a powered hammer including an output shaft and an axial impact mechanism. The assembly also includes an attachment including an impact portion defining a first axis. The impact portion is fixed to the body and is immovable relative to the body. The impact portion is configured to receive repeated impacts from the powered hammer. The attachment further comprises a receiving portion in which a rod to be driven into the ground is receivable. The clamping portion defines a second axis that is parallel with the first axis.

Abstract: A tool bit connectable to a tool. The tool bit including a tool body having a working end portion, an insertion end portion, and an outer surface formed on the insertion end portion. The insertion end portion defines an end of the tool body and configured to be coupled to the tool. The tool bit also includes a non-circular profile formed on the tool body and partially defining the outer surface, and an alignment region positioned between the non-circular profile and the end of the tool body. The alignment region partially defines the outer surface to facilitate alignment of the non-circular profile with the tool.

Abstract: Power tool methods and systems are provided for aligning a power tool to implement an angled cut in a workpiece. The power tool includes a first distance sensor and a second distance sensor. The power tool measures a first distance to the workpiece with the first distance sensor and a second distance to the workpiece with the second distance sensor. The power tool calculates an angle between the power tool and the workpiece based on the first and second distances, and indicates the angle via an angle output indicator of the power tool. The power tool may measure an angle between the power tool and the workpiece using a proximate edge and a distal edge of the workpiece, and indicate whether the power tool maintains a correct angle as it traverses a cut through the workpiece from the proximate edge to the distal edge.

Abstract: A data logger device for a power tool including a housing, a power tool interface provided at the top of the housing and configured to be received in a corresponding interface of the power tool, and a battery pack interface provided at the bottom of the housing and configured to receive a corresponding interface of a battery pack providing operating power to the power tool. The data logger also includes a tool terminal block, a battery terminal block provided, and bus bars connecting the tool terminal block to the battery terminal block to provide pass through power from the battery pack to the power tool. The data logger is configured to obtain data related to power tool operation, and export, using a transceiver, the data to a user device.

Abstract: Systems and methods for detecting and acting on bind-up conditions of a power tool. The power tool includes a housing, a motor, a battery pack, and a motion sensor configured to sense rotational motion of the housing. An electronic controller is connected to the motor, the battery pack, and the motion sensor. The electronic controller is configured to determine whether a battery fetting event is occurring and adjust a rotational motion threshold used to determine a bind-up event based on the battery fetting event. The electronic controller is further configured to receive, from the motion sensor, a first signal associated with a rotational motion of the housing, compare a value based on the signal to the rotational motion threshold, and initiate, in response to the value being greater than or equal to the rotational motion threshold, a protective operation.

Abstract: Power tool methods and systems are provided for aligning a power tool to implement an angled cut in a workpiece. The power tool includes a first distance sensor and a second distance sensor. The power tool measures a first distance to the workpiece with the first distance sensor and a second distance to the workpiece with the second distance sensor. The power tool calculates an angle between the power tool and the workpiece based on the first and second distances, and indicates the angle via an angle output indicator of the power tool. The power tool may measure an angle between the power tool and the workpiece using a proximate edge and a distal edge of the workpiece, and indicate whether the power tool maintains a correct angle as it traverses a cut through the workpiece from the proximate edge to the distal edge.

Abstract: A power tool includes a housing, a motor supported within the housing, the motor including a rotor, a drive assembly operably coupled to the rotor, the drive assembly including an output configured to rotate about an axis in a first direction in response to forward operation of the motor and in a second, opposite direction in response to reverse operation of the motor, a sensor, a controller in communication with the sensor and the motor, the controller configured to control a forward operation of the motor according to a first set of parameters, during the forward operation of the motor, receive feedback from the sensor and estimate a number of rotations of the output based on the feedback from the sensor, and after the forward operation of the motor, control a reverse operation of the motor according to a second set of parameters different from the first set of parameters.

Abstract: A device for performing a function. The device including a housing, an indicator configured to provide an indication, a first electronic processer within the housing and configured to control operation of the indicator, and a wireless communication device including a second electronic processer. The wireless communication device is configured to wirelessly communicate with an external device, communicate with the first electronic processer to transfer data between the first electronic processer and the external device, receive a signal from the external device, and provide the signal to the first electronic processer. The first electronic processer is configured to prohibit, in response to receiving the signal from the wireless communication device, the indicator from providing the indication.

Abstract: A power tool including a motor configured to produce an output, and a sensor configured to measure an acceleration of the power tool along at least one of three spatial axes and generate an output signal related to the acceleration. The power tool further including a controller configured to receive the output signal related to the acceleration of the power tool from the sensor, compare the acceleration of the power tool to a free-fall acceleration threshold, initiate a timer when the acceleration of the power tool corresponds to the free-fall acceleration threshold, compare the timer to a free-fall timer threshold, and stop the motor from producing the output when the timer is greater than or equal to the free-fall timer threshold.

Abstract: An accessory for an oscillating power tool includes an anchor for selectively coupling with an oscillating power tool. The anchor includes a generally planar portion having an anchor interface configured to couple to the oscillating power tool and defining a longitudinal axis and a center point. The anchor interface includes a central aperture and a plurality of peripheral openings. The central aperture includes the center point therein. The plurality of peripheral openings are disposed radially about the center point and in communication with the central aperture. The plurality of peripheral openings also includes at least one conjoined group of peripheral openings collectively in communication with the central aperture by way of a shared neck opening. The at least one conjoined group includes a first peripheral opening, a second peripheral opening, and a third peripheral opening.

Abstract: Kickback control methods for power tools. One power tool includes a movement sensor configured to measure an angular velocity of the housing of the power tool about the rotational axis. The power tool includes an electronic processor coupled to the switching network and the movement sensor and configured to implement kickback control of the power tool. To implement the kickback control, the electronic processor is configured to control the switching network to drive the brushless DC motor, receive measurements of the angular velocity of the housing of the power tool from the movement sensor, determine that a plurality of the measurements of the angular velocity of the housing of the power tool exceed a rotation speed threshold, and control the switching network to cease driving of the brushless DC motor in response to determining that the plurality of the measurements of the angular velocity exceed the rotation speed threshold.

Abstract: A power tool including a housing, a trigger, a motor coupled to an output member, and a motor drive circuit coupled to the motor. The power tool further includes a motor controller coupled to the motor drive circuit. The motor control circuit is configured to detect a position change of the trigger, determine one or more parameters associated with the position change, and generate an output based on the one or more determined parameters and a variable trigger mapping function. The output is then output to the motor drive circuit.

Abstract: Kickback control methods for power tools. One power tool includes a movement sensor configured to measure an angular velocity of the housing of the power tool, and an orientation sensor configured to measure an orientation of the housing. The power tool includes an electronic processor coupled to a switching network and a trigger. To implement the kickback control, the electronic processor is configured to receive measurements of the angular velocity of the housing, receive measurements of the orientation of the housing, determine a binding condition of the power tool based on the measurements of the angular velocity and the measurements of orientation, and control the switching network to cease driving of the brushless DC motor.

Abstract: Kickback control methods for power tools. One power tool includes a movement sensor configured to measure an angular velocity of the housing of the power tool about the rotational axis. The power tool includes an electronic processor coupled to the switching network and the movement sensor and configured to implement kickback control of the power tool. To implement the kickback control, the electronic processor is configured to control the switching network to drive the brushless DC motor, receive measurements of the angular velocity of the housing of the power tool from the movement sensor, determine that a plurality of the measurements of the angular velocity of the housing of the power tool exceed a rotation speed threshold, and control the switching network to cease driving of the brushless DC motor in response to determining that the plurality of the measurements of the angular velocity exceed the rotation speed threshold.

Abstract: Power tool methods and systems are provided for aligning a power tool to implement an angled cut in a workpiece. The power tool includes a first distance sensor and a second distance sensor. The power tool measures a first distance to the workpiece with the first distance sensor and a second distance to the workpiece with the second distance sensor. The power tool calculates an angle between the power tool and the workpiece based on the first and second distances, and indicates the angle via an angle output indicator of the power tool. The power tool may measure an angle between the power tool and the workpiece using a proximate edge and a distal edge of the workpiece, and indicate whether the power tool maintains a correct angle as it traverses a cut through the workpiece from the proximate edge to the distal edge.

Abstract: Systems and methods for reporting usage of a power tool. The power tool comprises a pair of jaws configured to crimp a workpiece, a piston cylinder configured to actuate at least one of the pair of jaws, and a sensor configured to sense operating characteristics associated with a crimping application. An electronic processor connected to the sensor. The electronic processor is configured to receive, from the sensor, one or more characteristic signals, determine, based on the one or more characteristic signals, a first operating characteristic of the power tool, and determine, based on the one or more characteristic signals, a second operating characteristic of the power tool. The electronic processor is configured to determine the crimping application of the power tool based on the first operating characteristic and the second operating characteristic and generate a report indicating the crimping application performed by the power tool.

Abstract: A powered hammer assembly includes a powered hammer including an output shaft and an axial impact mechanism. The assembly also includes an attachment including an impact portion defining a first axis. The impact portion is fixed to the body and is immovable relative to the body. The impact portion is configured to receive repeated impacts from the powered hammer. The attachment further comprises a receiving portion in which a rod to be driven into the ground is receivable. The clamping portion defines a second axis that is parallel with the first axis.

Abstract: Systems and methods for evaluating a crimping application. A power tool includes a pair of jaws configured to crimp a workpiece, a piston cylinder configured to actuate at least one of the pair of jaws, and a pressure sensor configured to provide pressure signals associated with a crimping application. The power tool also includes an electronic processor connected to the pressure sensor. The electronic processor is configured to monitor, while performing the crimping application, a pressure applied by the piston cylinder, construct a pressure curve indicative of a change in the pressure applied during the crimping application, process the pressure curve into a vector indicative of one or more features, evaluate the crimping application based on the vector, and provide an output indicative of the evaluation.