Abstract: A bimetal snap disc thermostat is disclosed which is structured for automated assembly. Such thermostat includes a body with contact supports molded therein in a manner providing sufficient strength so that terminals can be riveted onto the contact supports after assembly. The body and contact support subassembly is structured so that it is symmetrical on opposite sides of a central axis. A disc cup is provided with axial and radial surfaces which accurately locate the disc during and after assembly. Also disclosed is a method of gaging and calibrating the thermostat automatically. Calibration of the spring force of the movable contact is accomplished by sensing the force in a given position and subsequently deforming the spring until a predetermined force exists in such predetermined position. Gaging is accomplished by deforming a projection from the movable contact arm until a predetermined uniform spacing is established between such projection and a gaging surface.

Abstract: A bimetal snap disc thermostat is disclosed which is structured for automated assembly. Such thermostat includes a body with contact supports molded therein in a manner providing sufficient strength so that terminals can be riveted onto the contact supports after assembly. The body and contact support subassembly is structured so that it is symmetrical on opposite sides of a central axis. A disc cup is provided with axial and radial surfaces which accurately locate the disc during and after assembly. Also disclosed is a method of gaging and calibrating the thermostat automatically. Calibration of the spring force of the movable contact is accomplished by sensing the force in a given position and subsequently deforming the spring until a predetermined force exists in such predetermined position. Gaging is accomplished by deforming a projection from the movable contact arm until a predetermined uniform spacing is established between such projection and a gaging surface.

Abstract: An adjustable thermostat as disclosed having an adjustment stem journaled for rotation on the thermostat body for adjusting the operating temperature of the thermostat. Mounted on the adjusting stem is a pointer member formed of deformable material such as Nylon and providing a peripheral surface which engages with interference stationary surfaces on the thermostat body. Interengagement is provided between the peripheral surface and the stationary surfaces which causes deformation of the pointer member and creates friction resisting rotation of the pointer and of the adjusting stem. A detent-like structure is provided by flats formed on the peripheral surface of the pointer which mate with the corresponding surfaces of the body to tend to lock the pointer and in turn adjusting stem at a predetermined temperature.