Abstract: Tool for installing O-rings in an inner diameter of a structure includes a plurality of held in a spaced, fixed parallel relationship to one another. A plurality of guide surfaces are secured with and disposed between the plates. A selectively-actuable finger actuator is disposed to move a plurality of fingers generally radially between the plurality of plates. Each of the plates includes a slot, and a loading pin is configured to be received within the slots. When at least one O-ring is disposed about a plurality of guide surfaces proximal the periphery of the plates, and the loading pin is moved within the slots, the loading pin pulls a loop of the O-rings toward the plate axis. When the loading pin is removed, the finger actuator may be actuated to move the fingers in the generally radial direction to move the at least one O-ring radially outward from the plates.

Abstract: A cylinder head assembly includes a cylinder head having a top deck, a fire deck, and an igniter post extending upward from the fire deck. An igniter sleeve is within an igniter bore in the cylinder head and includes a locating surface clamped against an upward facing stop surface of the cylinder head. A tip coolant clearance is defined axially between a sleeve tip and the fire deck, and a body coolant clearance is defined peripherally between the igniter sleeve and the cylinder head and is continuously circumferential of the igniter sleeve axially between the sleeve tip and a coolant cavity formed in the cylinder head.

Abstract: An insert for an engine block and systems, assemblies, components, and methods thereof can comprise a ring-shaped body having an inner surface and an outer surface opposite the inner surface. The inner surface can having one or more sealing grooves adapted to receive and retain respective sealing rings. A maximum outer diameter of the ring-shaped body can be defined by the outer surface and can be greater than a height of the ring-shaped body in a longitudinal direction of the ring-shaped body.

Abstract: An insert for an engine block and systems, assemblies, components, and methods thereof can comprise a ring-shaped body having an inner surface and an outer surface opposite the inner surface. The inner surface can having one or more sealing grooves adapted to receive and retain respective sealing rings. A maximum outer diameter of the ring-shaped body can be defined by the outer surface and can be greater than a height of the ring-shaped body in a longitudinal direction of the ring-shaped body.

Abstract: A liner for a cylinder of an internal combustion engine can comprise a hollow cylindrical wall or body having an inner surface, an outer surface opposite the inner surface, and open top and bottom ends. The outer surface can be without any sealing grooves in at least a bottom portion thereof. A relatively thin portion of the wall or body can be provided below a thick portion of the wall or body, and may reach the bottom end of the wall or body. An angled transition can define a change in thickness from the thick portion to the thin portion.

Abstract: A head gasket is provided for use in an engine having a cylinder head and a cylinder liner with a side wall defining a combustion chamber, the cylinder liner including a liner flange projecting from the side wall in an outward direction away from the combustion chamber. The head gasket includes a main body layer and a flange layer coupled to the main body layer by a flange wrap portion. The flange wrap portion is sized for axial alignment with the side wall of the cylinder liner, and the flange layer is spaced from the main body layer to define a gap between the main body layer and the flange layer adjacent the flange wrap portion. A core layer is coupled to the main body layer and includes a sealing bead spaced outwardly from the flange wrap portion and sized for axial alignment with the liner flange.

Abstract: A head gasket is provided for use in an engine having a cylinder head and a cylinder liner with a side wall defining a combustion chamber, the cylinder liner including a liner flange projecting from the side wall in an outward direction away from the combustion chamber. The head gasket includes a main body layer and a flange layer coupled to the main body layer by a flange wrap portion. The flange wrap portion is sized for axial alignment with the side wall of the cylinder liner, and the flange layer is spaced from the main body layer to define a gap between the main body layer and the flange layer adjacent the flange wrap portion. A core layer is coupled to the main body layer and includes a sealing bead spaced outwardly from the flange wrap portion and sized for axial alignment with the liner flange.

Abstract: A method to operate a dual-nozzle fuel injector is provided. The dual-nozzle fuel injector includes a first control valve, a second control valve, a first control chamber, a second control chamber, a drain, a first needle check, a second needle check, a first nozzle outlet, a second nozzle outlet, and a dual solenoid actuator. The dual solenoid actuator selectively actuates the first control valve and the second control valve to connect the first control chamber and the second control chamber, respectively, to the drain. Flow of a liquid fuel from the first control chamber and the second control chamber, respectively, lifts the first needle check and the second needle check. The first needle check lifts to deliver a first pre-determined amount of the liquid fuel into the cylinder. The second needle check lifts to deliver a second pre-determined amount of the liquid fuel into the cylinder.

Abstract: A camshaft guide member is provided for guiding a camshaft through a plurality of axially aligned camshaft bearings in an engine along a camshaft rotation axis. The camshaft guide member includes a first end, a second end and a contact surface extending between the first end and the second end. The camshaft guide member further includes a connecting portion configured to attach the contact surface to the engine between at least a pair of camshaft bearings.

Abstract: A roller lifter for an internal combustion engine includes a cylindrical lifter body having a first end, a second end and a roller rotatably attached to the first end. The first end has a first diameter and the second end has a second diameter greater than the first diameter and a flat surface configured to engage a corresponding flat surface on an adjacent roller lifter and to prevent axial rotation of the roller lifter while in use. The roller lifter may further include a recess extending along a longitudinal axis from the second end toward the first end.

Abstract: An internal combustion engine includes a housing defining a lifter bore, and a slot in communication with the lifter bore. A valve lifter assembly is positioned within the lifter bore such that a key pin of the valve lifter assembly extends into the slot. The key pin has a contoured outer surface contacting the engine housing within the slot at a first and a second rotational orientation of the valve lifter, to limit misalignment thereof.

Abstract: An internal combustion engine includes a housing defining a lifter bore, and a slot in communication with the lifter bore. A valve lifter assembly is positioned within the lifter bore such that a key pin of the valve lifter assembly extends into the slot. The key pin has a contoured outer surface contacting the engine housing within the slot at a first and a second rotational orientation of the valve lifter, to limit misalignment thereof.

Abstract: A service gasket includes a one-piece laminate body having a plurality of low pressure seals positionable between an engine head and an engine block, and a high pressure combustion seal positionable between the engine head and a sealing surface of a protruding cylinder liner. The one-piece laminate body further includes a plurality of pervasive base layers extending from the outer perimeter to the inner perimeter, and at least one non-pervasive service layer located outwardly of the inner radial region, such that the service gasket has an outwardly stepped-up thickness compensating for increasing a protrusion distance of a sealing surface of the cylinder liner during servicing the internal combustion engine.

Abstract: A roller lifter for an internal combustion engine includes a cylindrical lifter body having a first end, a second end and a roller rotatably attached to the first end. The first end has a first diameter and the second end has a second diameter greater than the first diameter and a flat surface configured to engage a corresponding flat surface on an adjacent roller lifter and to prevent axial rotation of the roller lifter while in use. The roller lifter may further include a recess extending along a longitudinal axis from the second end toward the first end.

Abstract: A cylinder liner and compound seal assembly for an internal combustion engine includes a cylinder liner having a liner body with an outer surface and an inner surface defining a longitudinal bore. The cylinder liner further includes a first axial end, and a second axial end which includes a sealing surface and a protective end projection extending in an axial direction from the sealing surface. A compound sealing mechanism for establishing seals between an engine head and an engine housing includes a one-piece gasket body having an outer radial region and an inner radial region which includes a combustion seal having an engine head sealing surface and a cylinder liner sealing surface, and a recess formed in the lower surface and located radially outward of the cylinder liner sealing surface and configured to receive therein a protective end projection of the cylinder liner.

Abstract: An internal breather for removing oil from blow-by in an internal combustion engine is disclosed. The breather includes a breather cover having a breather cover drainback hole. The breather further includes a breather cover seal in sealed engagement with the breather cover, and the breather cover seal includes a breather cover seal drainback hole that is aligned with the breather cover drainback hole to create a drainback passage. A breather chamber is bounded on at least one end by the breather cover and the breather seal. A breather media is positioned within the breather chamber, the breather media for removing an amount of oil from the blow-by. The amount of oil removed from the blow-by can, during operation of the engine, be drawn through the drainback passage so as to exit the breather chamber, at least partially due to gravity, and at least partially using a gearing mechanism that is in operative association with a camshaft of the engine.

Abstract: A powered apparatus constitutes a utilitarian device removably mounted on an internal combustion engine. That engine has a housing, a vertical crankshaft, and an engine coupling connected to the upper end of the crankshaft. The utilitarian device includes a body and a drive connector that is removably coupled to the crankshaft to receive rotational force from the internal combustion engine. The weight of the utilitarian device is carried by a support bearing which is fixedly connected to either the body or the engine coupling and releasably engages the other of the body and the engine coupling.

Abstract: A housing includes a removable cover having a top side and downwardly extending side walls covers a fixed cradle containing an internal combustion engine. The side walls define a plurality of outwardly opening recessed grooves extending from a bottom edge to a plurality of catches. A plurality of stretchable straps are disposed in the recessed grooves with fixed ends attached to the engine cradle and opposite free ends defining tabs that engage the catches to bias the cover to the engine cradle. The cover also defines an air baffle at the top side having a venturi nozzle defined by a convex circumferential surface having a narrowing diameter from top to bottom so that air drawn into engine through the nozzle is essentially non-turbulent. At one end, the cover houses an air filter and has a downwardly extending hold-down to limit movement of the air filter.