Patents by Inventor Jonathan Staples

Jonathan Staples has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12275476
    Abstract: A dropper post assembly for supporting a bicycle seat may include an outer tube extending along a post axis and an inner tube configured to be axially slidable within the outer tube by a travel distance that is at least 200 mm between a retracted and an extended position. A spring cartridge may have an unlocked configuration in which the spring cartridge exerts an extension force (FE) on the inner tube that biases the inner tube toward the extended position, and a locked configuration in which the spring cartridge is operable to generate a degassing force (FD) of between about 90 lbs and about 140 lbs to resist movement of the inner tube toward the retracted configuration.
    Type: Grant
    Filed: July 6, 2023
    Date of Patent: April 15, 2025
    Assignee: D3 Innovation Inc.
    Inventor: Jonathan Staples
  • Patent number: 12263905
    Abstract: There is described a bicycle seat post assembly in which the travel distance of the seat post can be adjusted. The seat post assembly includes an outer tube that is configured to telescopically receive an inner tube. The inner tube is axially slidable relative to the outer tube between a retracted position and an extended position, the extended position being determined by an extension assembly in which an inner contact member engages an outer contact member, thereby setting the upper limit of axial extension of the inner tube. The extension of the inner tube can be limited to an intermediate position that lies between the retracted and extended positions by an insertable shim that is positionable between the inner and outer contact members.
    Type: Grant
    Filed: May 23, 2022
    Date of Patent: April 1, 2025
    Assignee: D3 Innovation Inc.
    Inventor: Jonathan Staples
  • Patent number: 12246788
    Abstract: A dropper post assembly for supporting a bicycle seat may have an outer tube and an inner tube having a clearance portion and an upper end that includes an inward facing axial stop surface that defines a laterally extending abutment plane. A spring cartridge assembly has a cartridge cross-sectional that is less than 90% of the interior cross-sectional area of the clearance portion. A lower engagement member is disposed toward a lower end of the inner tube and substantially fills a lateral between lower end of the cartridge tube and the inner tube. A post head member has a front fastening aperture, a lowermost part of which lies in a laterally extending post head plane that is disposed axially inboard from the abutment plane.
    Type: Grant
    Filed: June 29, 2023
    Date of Patent: March 11, 2025
    Assignee: D3 Innovation Inc.
    Inventor: Jonathan Staples
  • Patent number: 12208850
    Abstract: A dropper post assembly can include an outer tube and an inner tube with a lower end that is within the outer tube and include a tube engagement. A spring cartridge assembly can include: a cartridge tube providing a cylinder; a piston movably received within the cylinder to provide a first chamber a lower side of the piston and a second chamber between the piston; a cartridge rod; and a second engagement member configured to releasably engage the tube engagement member thereby fastening the cartridge tube to the lower end of the inner tube so that the cartridge tube is axially fixed to the inner tube and movable with the inner tube relative to the outer tube.
    Type: Grant
    Filed: July 7, 2023
    Date of Patent: January 28, 2025
    Assignee: D3 Innovation Inc.
    Inventor: Jonathan Staples
  • Publication number: 20240262443
    Abstract: A dropper post assembly for supporting a bicycle seat can include an outer tube and an inner tube telescopically receivable in the outer tube and slidable within the outer tube between a retracted position in which a lower end of the inner tube is proximate a lower end of the outer tube and an extended position in which the lower end of the inner tube is axially spaced from the lower end of the outer tube. An actuator assembly may include an actuator body having a mounting portion connected to the lower end of the outer tube and a cartridge rod receiving portion and may be configured so that when the inner tube is in the retracted position at least the upper surface of the cartridge rod receiving portion is nested within the inner tube.
    Type: Application
    Filed: April 18, 2024
    Publication date: August 8, 2024
    Inventor: Jonathan Staples
  • Patent number: 12043331
    Abstract: There is described a bicycle seat post assembly in which the travel distance of the seat post can be adjusted. The seat post assembly includes an outer tube that is configured to telescopically receive an inner tube. The inner tube is axially slidable relative to the outer tube between a retracted position and an extended position, the extended position being determined by an extension assembly in which an inner contact member engages an outer contact member, thereby setting the upper limit of axial extension of the inner tube. The extension of the inner tube can be limited to an intermediate position that lies between the retracted and extended positions by an insertable shim that is positionable between the inner and outer contact members.
    Type: Grant
    Filed: May 23, 2022
    Date of Patent: July 23, 2024
    Assignee: D3 Innovation Inc.
    Inventor: Jonathan Staples
  • Patent number: 12037073
    Abstract: A control device for an actuation cable on a bicycle is provided. The control device comprises: a frame for securing the control device to the bicycle; and a lever arm assembly rotatably coupled to the frame and moveable between a first position and a second position, the lever arm assembly comprising: a lever arm rotatable coupled to the frame at a pivot point; a cable lock for fixing the actuation cable to the lever arm, the cable lock demarcating a working segment of the actuation cable from a tail of the actuation cable when the actuation cable is fixed to the lever arm; and a cable catch configured to removably retain at least a portion of the tail of the actuation cable.
    Type: Grant
    Filed: December 14, 2022
    Date of Patent: July 16, 2024
    Assignee: D3 Innovation Inc.
    Inventor: Jonathan Staples
  • Patent number: 12024261
    Abstract: A crank arm for a bicycle may include a body extending along a body axis and having a first body end and a second body end axially spaced apart from the first body end. The insert may also include an insert provided toward the first body end. The insert may include a base portion having a radially outer surface. At least one extension may extend outwardly from the radially outer surface and may be encased within a corresponding recess in the body whereby relative planar movement between the body and the at least one extension in a first plane. The retaining portion may have a retaining portion width measured in the first direction and the retaining width may be greater than the throat width thereby inhibiting relative radial movement between the at least one extension and the recess and preventing radial extraction of the extension from the corresponding recess.
    Type: Grant
    Filed: August 30, 2021
    Date of Patent: July 2, 2024
    Assignee: Fox Factory, Inc.
    Inventors: Jonathan Staples, Paul Sidlick
  • Patent number: 12024253
    Abstract: A dropper post may include an outer tube and an inner tube slidable relative to the outer tube between an extended position and a retracted position. A spring cartridge may include an axially extending cylinder containing a combination of a liquid and a gas and having a sliding surface and a piston with a sealing portion dividing the cylinder interior to provide a first chamber and a second chamber. Moving the inner tube toward the retracted position expands the first chamber. When inner tube is in the extended position the sealing portion is at least partially submerged in the liquid, the second chamber contains a layer of the gas above a layer of the liquid and the first chamber contains the liquid and when the inner tube is in the retracted position the first chamber contains the liquid and a layer of gas between the liquid and the sealing portion.
    Type: Grant
    Filed: October 3, 2022
    Date of Patent: July 2, 2024
    Assignee: D3 Innovation Inc.
    Inventor: Jonathan Staples
  • Patent number: 11964722
    Abstract: A dropper post assembly for supporting a bicycle seat can include an outer tube and an inner tube telescopically receivable in the outer tube and slidable within the outer tube between a retracted position in which a lower end of the inner tube is proximate a lower end of the outer tube and an extended position in which the lower end of the inner tube is axially spaced from the lower end of the outer tube. An actuator assembly may include an actuator body having a mounting portion connected to the lower end of the outer tube and a cartridge rod receiving portion, and may be configured so that when the inner tube is in the retracted position at least the upper surface of the cartridge rod receiving portion is nested within the inner tube.
    Type: Grant
    Filed: September 21, 2022
    Date of Patent: April 23, 2024
    Assignee: D3 Innovation Inc.
    Inventor: Jonathan Staples
  • Publication number: 20240116587
    Abstract: A dropper post assembly can include an outer tube and an inner tube with a lower end that is within the outer tube and include a tube engagement. A spring cartridge assembly can include: a cartridge tube providing a cylinder; a piston movably received within the cylinder to provide a first chamber a lower side of the piston and a second chamber between the piston; a cartridge rod; and a second engagement member configured to releasably engage the tube engagement member thereby fastening the cartridge tube to the lower end of the inner tube so that the cartridge tube is axially fixed to the inner tube and movable with the inner tube relative to the outer tube.
    Type: Application
    Filed: July 7, 2023
    Publication date: April 11, 2024
    Inventor: Jonathan Staples
  • Publication number: 20240109617
    Abstract: A dropper post assembly for supporting a bicycle seat may have an outer tube and an inner tube having a clearance portion and an upper end that includes an inward facing axial stop surface that defines a laterally extending abutment plane. A spring cartridge assembly has a cartridge cross-sectional that is less than 90% of the interior cross-sectional area of the clearance portion. A lower engagement member is disposed toward a lower end of the inner tube and substantially fills a lateral between lower end of the cartridge tube and the inner tube. A post head member has a front fastening aperture, a lowermost part of which lies in a laterally extending post head plane that is disposed axially inboard from the abutment plane.
    Type: Application
    Filed: June 29, 2023
    Publication date: April 4, 2024
    Inventor: Jonathan Staples
  • Patent number: 11834121
    Abstract: A dropper post assembly can include an outer tube and an inner tube with a lower end that is within the outer tube and include a tube engagement. A spring cartridge assembly can include: a cartridge tube providing a cylinder; a piston movably received within the cylinder to provide a first chamber a lower side of the piston and a second chamber between the piston; a cartridge rod; and a second engagement member configured to releasably engage the tube engagement member thereby fastening the cartridge tube to the lower end of the inner tube so that the cartridge tube is axially fixed to the inner tube and movable with the inner tube relative to the outer tube.
    Type: Grant
    Filed: October 3, 2022
    Date of Patent: December 5, 2023
    Assignee: D3 Innovation Inc.
    Inventor: Jonathan Staples
  • Publication number: 20230348004
    Abstract: A dropper post assembly for supporting a bicycle seat may include an outer tube extending along a post axis and an inner tube configured to be axially slidable within the outer tube by a travel distance that is at least 200 mm between a retracted and an extended position. A spring cartridge may have an unlocked configuration in which the spring cartridge exerts an extension force (FE) on the inner tube that biases the inner tube toward the extended position, and a locked configuration in which the spring cartridge is operable to generate a degassing force (FD) of between about 90 lbs and about 140 lbs to resist movement of the inner tube toward the retracted configuration.
    Type: Application
    Filed: July 6, 2023
    Publication date: November 2, 2023
    Inventor: Jonathan Staples
  • Publication number: 20230322318
    Abstract: A dropper post may include an outer tube and an inner tube slidable relative to the outer tube between an extended position and a retracted position. A spring cartridge may include an axially extending cylinder containing a combination of a liquid and a gas and having a sliding surface and a piston with a sealing portion dividing the cylinder interior to provide a first chamber and a second chamber. Moving the inner tube toward the retracted position expands the first chamber. When inner tube is in the extended position the sealing portion is at least partially submerged in the liquid, the second chamber contains a layer of the gas above a layer of the liquid and the first chamber contains the liquid and when the inner tube is in the retracted position the first chamber contains the liquid and a layer of gas between the liquid and the sealing portion.
    Type: Application
    Filed: October 3, 2022
    Publication date: October 12, 2023
    Inventor: Jonathan Staples
  • Publication number: 20230322319
    Abstract: A dropper post assembly for supporting a bicycle seat may have an outer tube and an inner tube having a clearance portion and an upper end that includes an inward facing axial stop surface that defines a laterally extending abutment plane. A spring cartridge assembly has a cartridge cross-sectional that is less than 90% of the interior cross-sectional area of the clearance portion. A lower engagement member is disposed toward a lower end of the inner tube and substantially fills a lateral between lower end of the cartridge tube and the inner tube. A post head member has a front fastening aperture, a lowermost part oof which lies in a laterally extending post head plane that is disposed axially inboard from the abutment plane.
    Type: Application
    Filed: October 3, 2022
    Publication date: October 12, 2023
    Inventor: Jonathan Staples
  • Publication number: 20230322320
    Abstract: A dropper post assembly can include an outer tube and an inner tube with a lower end that is within the outer tube and include a tube engagement. A spring cartridge assembly can include: a cartridge tube providing a cylinder; a piston movably received within the cylinder to provide a first chamber a lower side of the piston and a second chamber between the piston; a cartridge rod; and a second engagement member configured to releasably engage the tube engagement member thereby fastening the cartridge tube to the lower end of the inner tube so that the cartridge tube is axially fixed to the inner tube and movable with the inner tube relative to the outer tube.
    Type: Application
    Filed: October 3, 2022
    Publication date: October 12, 2023
    Inventor: Jonathan Staples
  • Patent number: 11780520
    Abstract: A dropper post assembly for supporting a bicycle seat may have an outer tube and an inner tube having a clearance portion and an upper end that includes an inward facing axial stop surface that defines a laterally extending abutment plane. A spring cartridge assembly has a cartridge cross-sectional that is less than 90% of the interior cross-sectional area of the clearance portion. A lower engagement member is disposed toward a lower end of the inner tube and substantially fills a lateral between lower end of the cartridge tube and the inner tube. A post head member has a front fastening aperture, a lowermost part of which lies in a laterally extending post head plane that is disposed axially inboard from the abutment plane.
    Type: Grant
    Filed: October 3, 2022
    Date of Patent: October 10, 2023
    Assignee: D3 Innovation Inc.
    Inventor: Jonathan Staples
  • Patent number: 11767073
    Abstract: A dropper post assembly for supporting a bicycle seat may include an outer tube extending along a post axis and an inner tube configured to be axially slidable within the outer tube by a travel distance that is at least 200 mm between a retracted and an extended position. The inner tube may have an outer diameter that is between 25.5 mm and 30 mm, and when the inner tube is in the extended position a moment of inertia (Ix) taken adjacent the seat collar is at least 11,000 mm4. A spring cartridge may have an unlocked configuration in which the spring cartridge exerts an extension force (FE) on the inner tube that biases the inner tube toward the extended position, and a locked configuration in which the spring cartridge is operable to generate a degassing force (FD) of between about 90 lbs and about 140 lbs to resist movement of the inner tube toward the retracted configuration. An actuator may be operable to change the spring cartridge between the locked configuration and the unlocked configuration.
    Type: Grant
    Filed: October 7, 2021
    Date of Patent: September 26, 2023
    Assignee: D3 Innovation Inc.
    Inventor: Jonathan Staples
  • Patent number: 11691692
    Abstract: A crank arm for a bicycle may include a body extending along a body axis and having a first body end and a second body end axially spaced apart from the first body end. The insert may also include an insert provided toward the first body end. The insert may include a base portion having a radially outer surface. At least one extension may extend outwardly from the radially outer surface and may be encased within a corresponding recess in the body whereby relative planar movement between the body and the at least one extension in a first plane. The retaining portion may have a retaining portion width measured in the first direction and the retaining width may be greater than the throat width thereby inhibiting relative radial movement between the at least one extension and the recess and preventing radial extraction of the extension from the corresponding recess.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: July 4, 2023
    Assignee: Fox Factory, Inc.
    Inventors: Jonathan Staples, Paul Sidlick