Patents by Inventor Jonathan Staples
Jonathan Staples has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12275476Abstract: A dropper post assembly for supporting a bicycle seat may include an outer tube extending along a post axis and an inner tube configured to be axially slidable within the outer tube by a travel distance that is at least 200 mm between a retracted and an extended position. A spring cartridge may have an unlocked configuration in which the spring cartridge exerts an extension force (FE) on the inner tube that biases the inner tube toward the extended position, and a locked configuration in which the spring cartridge is operable to generate a degassing force (FD) of between about 90 lbs and about 140 lbs to resist movement of the inner tube toward the retracted configuration.Type: GrantFiled: July 6, 2023Date of Patent: April 15, 2025Assignee: D3 Innovation Inc.Inventor: Jonathan Staples
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Patent number: 12263905Abstract: There is described a bicycle seat post assembly in which the travel distance of the seat post can be adjusted. The seat post assembly includes an outer tube that is configured to telescopically receive an inner tube. The inner tube is axially slidable relative to the outer tube between a retracted position and an extended position, the extended position being determined by an extension assembly in which an inner contact member engages an outer contact member, thereby setting the upper limit of axial extension of the inner tube. The extension of the inner tube can be limited to an intermediate position that lies between the retracted and extended positions by an insertable shim that is positionable between the inner and outer contact members.Type: GrantFiled: May 23, 2022Date of Patent: April 1, 2025Assignee: D3 Innovation Inc.Inventor: Jonathan Staples
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Patent number: 12246788Abstract: A dropper post assembly for supporting a bicycle seat may have an outer tube and an inner tube having a clearance portion and an upper end that includes an inward facing axial stop surface that defines a laterally extending abutment plane. A spring cartridge assembly has a cartridge cross-sectional that is less than 90% of the interior cross-sectional area of the clearance portion. A lower engagement member is disposed toward a lower end of the inner tube and substantially fills a lateral between lower end of the cartridge tube and the inner tube. A post head member has a front fastening aperture, a lowermost part of which lies in a laterally extending post head plane that is disposed axially inboard from the abutment plane.Type: GrantFiled: June 29, 2023Date of Patent: March 11, 2025Assignee: D3 Innovation Inc.Inventor: Jonathan Staples
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Patent number: 12208850Abstract: A dropper post assembly can include an outer tube and an inner tube with a lower end that is within the outer tube and include a tube engagement. A spring cartridge assembly can include: a cartridge tube providing a cylinder; a piston movably received within the cylinder to provide a first chamber a lower side of the piston and a second chamber between the piston; a cartridge rod; and a second engagement member configured to releasably engage the tube engagement member thereby fastening the cartridge tube to the lower end of the inner tube so that the cartridge tube is axially fixed to the inner tube and movable with the inner tube relative to the outer tube.Type: GrantFiled: July 7, 2023Date of Patent: January 28, 2025Assignee: D3 Innovation Inc.Inventor: Jonathan Staples
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Publication number: 20240262443Abstract: A dropper post assembly for supporting a bicycle seat can include an outer tube and an inner tube telescopically receivable in the outer tube and slidable within the outer tube between a retracted position in which a lower end of the inner tube is proximate a lower end of the outer tube and an extended position in which the lower end of the inner tube is axially spaced from the lower end of the outer tube. An actuator assembly may include an actuator body having a mounting portion connected to the lower end of the outer tube and a cartridge rod receiving portion and may be configured so that when the inner tube is in the retracted position at least the upper surface of the cartridge rod receiving portion is nested within the inner tube.Type: ApplicationFiled: April 18, 2024Publication date: August 8, 2024Inventor: Jonathan Staples
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Patent number: 12043331Abstract: There is described a bicycle seat post assembly in which the travel distance of the seat post can be adjusted. The seat post assembly includes an outer tube that is configured to telescopically receive an inner tube. The inner tube is axially slidable relative to the outer tube between a retracted position and an extended position, the extended position being determined by an extension assembly in which an inner contact member engages an outer contact member, thereby setting the upper limit of axial extension of the inner tube. The extension of the inner tube can be limited to an intermediate position that lies between the retracted and extended positions by an insertable shim that is positionable between the inner and outer contact members.Type: GrantFiled: May 23, 2022Date of Patent: July 23, 2024Assignee: D3 Innovation Inc.Inventor: Jonathan Staples
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Patent number: 12037073Abstract: A control device for an actuation cable on a bicycle is provided. The control device comprises: a frame for securing the control device to the bicycle; and a lever arm assembly rotatably coupled to the frame and moveable between a first position and a second position, the lever arm assembly comprising: a lever arm rotatable coupled to the frame at a pivot point; a cable lock for fixing the actuation cable to the lever arm, the cable lock demarcating a working segment of the actuation cable from a tail of the actuation cable when the actuation cable is fixed to the lever arm; and a cable catch configured to removably retain at least a portion of the tail of the actuation cable.Type: GrantFiled: December 14, 2022Date of Patent: July 16, 2024Assignee: D3 Innovation Inc.Inventor: Jonathan Staples
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Patent number: 12024261Abstract: A crank arm for a bicycle may include a body extending along a body axis and having a first body end and a second body end axially spaced apart from the first body end. The insert may also include an insert provided toward the first body end. The insert may include a base portion having a radially outer surface. At least one extension may extend outwardly from the radially outer surface and may be encased within a corresponding recess in the body whereby relative planar movement between the body and the at least one extension in a first plane. The retaining portion may have a retaining portion width measured in the first direction and the retaining width may be greater than the throat width thereby inhibiting relative radial movement between the at least one extension and the recess and preventing radial extraction of the extension from the corresponding recess.Type: GrantFiled: August 30, 2021Date of Patent: July 2, 2024Assignee: Fox Factory, Inc.Inventors: Jonathan Staples, Paul Sidlick
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Patent number: 12024253Abstract: A dropper post may include an outer tube and an inner tube slidable relative to the outer tube between an extended position and a retracted position. A spring cartridge may include an axially extending cylinder containing a combination of a liquid and a gas and having a sliding surface and a piston with a sealing portion dividing the cylinder interior to provide a first chamber and a second chamber. Moving the inner tube toward the retracted position expands the first chamber. When inner tube is in the extended position the sealing portion is at least partially submerged in the liquid, the second chamber contains a layer of the gas above a layer of the liquid and the first chamber contains the liquid and when the inner tube is in the retracted position the first chamber contains the liquid and a layer of gas between the liquid and the sealing portion.Type: GrantFiled: October 3, 2022Date of Patent: July 2, 2024Assignee: D3 Innovation Inc.Inventor: Jonathan Staples
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Patent number: 11964722Abstract: A dropper post assembly for supporting a bicycle seat can include an outer tube and an inner tube telescopically receivable in the outer tube and slidable within the outer tube between a retracted position in which a lower end of the inner tube is proximate a lower end of the outer tube and an extended position in which the lower end of the inner tube is axially spaced from the lower end of the outer tube. An actuator assembly may include an actuator body having a mounting portion connected to the lower end of the outer tube and a cartridge rod receiving portion, and may be configured so that when the inner tube is in the retracted position at least the upper surface of the cartridge rod receiving portion is nested within the inner tube.Type: GrantFiled: September 21, 2022Date of Patent: April 23, 2024Assignee: D3 Innovation Inc.Inventor: Jonathan Staples
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Publication number: 20240116587Abstract: A dropper post assembly can include an outer tube and an inner tube with a lower end that is within the outer tube and include a tube engagement. A spring cartridge assembly can include: a cartridge tube providing a cylinder; a piston movably received within the cylinder to provide a first chamber a lower side of the piston and a second chamber between the piston; a cartridge rod; and a second engagement member configured to releasably engage the tube engagement member thereby fastening the cartridge tube to the lower end of the inner tube so that the cartridge tube is axially fixed to the inner tube and movable with the inner tube relative to the outer tube.Type: ApplicationFiled: July 7, 2023Publication date: April 11, 2024Inventor: Jonathan Staples
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Publication number: 20240109617Abstract: A dropper post assembly for supporting a bicycle seat may have an outer tube and an inner tube having a clearance portion and an upper end that includes an inward facing axial stop surface that defines a laterally extending abutment plane. A spring cartridge assembly has a cartridge cross-sectional that is less than 90% of the interior cross-sectional area of the clearance portion. A lower engagement member is disposed toward a lower end of the inner tube and substantially fills a lateral between lower end of the cartridge tube and the inner tube. A post head member has a front fastening aperture, a lowermost part of which lies in a laterally extending post head plane that is disposed axially inboard from the abutment plane.Type: ApplicationFiled: June 29, 2023Publication date: April 4, 2024Inventor: Jonathan Staples
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Patent number: 11834121Abstract: A dropper post assembly can include an outer tube and an inner tube with a lower end that is within the outer tube and include a tube engagement. A spring cartridge assembly can include: a cartridge tube providing a cylinder; a piston movably received within the cylinder to provide a first chamber a lower side of the piston and a second chamber between the piston; a cartridge rod; and a second engagement member configured to releasably engage the tube engagement member thereby fastening the cartridge tube to the lower end of the inner tube so that the cartridge tube is axially fixed to the inner tube and movable with the inner tube relative to the outer tube.Type: GrantFiled: October 3, 2022Date of Patent: December 5, 2023Assignee: D3 Innovation Inc.Inventor: Jonathan Staples
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Publication number: 20230348004Abstract: A dropper post assembly for supporting a bicycle seat may include an outer tube extending along a post axis and an inner tube configured to be axially slidable within the outer tube by a travel distance that is at least 200 mm between a retracted and an extended position. A spring cartridge may have an unlocked configuration in which the spring cartridge exerts an extension force (FE) on the inner tube that biases the inner tube toward the extended position, and a locked configuration in which the spring cartridge is operable to generate a degassing force (FD) of between about 90 lbs and about 140 lbs to resist movement of the inner tube toward the retracted configuration.Type: ApplicationFiled: July 6, 2023Publication date: November 2, 2023Inventor: Jonathan Staples
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Publication number: 20230322318Abstract: A dropper post may include an outer tube and an inner tube slidable relative to the outer tube between an extended position and a retracted position. A spring cartridge may include an axially extending cylinder containing a combination of a liquid and a gas and having a sliding surface and a piston with a sealing portion dividing the cylinder interior to provide a first chamber and a second chamber. Moving the inner tube toward the retracted position expands the first chamber. When inner tube is in the extended position the sealing portion is at least partially submerged in the liquid, the second chamber contains a layer of the gas above a layer of the liquid and the first chamber contains the liquid and when the inner tube is in the retracted position the first chamber contains the liquid and a layer of gas between the liquid and the sealing portion.Type: ApplicationFiled: October 3, 2022Publication date: October 12, 2023Inventor: Jonathan Staples
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Publication number: 20230322319Abstract: A dropper post assembly for supporting a bicycle seat may have an outer tube and an inner tube having a clearance portion and an upper end that includes an inward facing axial stop surface that defines a laterally extending abutment plane. A spring cartridge assembly has a cartridge cross-sectional that is less than 90% of the interior cross-sectional area of the clearance portion. A lower engagement member is disposed toward a lower end of the inner tube and substantially fills a lateral between lower end of the cartridge tube and the inner tube. A post head member has a front fastening aperture, a lowermost part oof which lies in a laterally extending post head plane that is disposed axially inboard from the abutment plane.Type: ApplicationFiled: October 3, 2022Publication date: October 12, 2023Inventor: Jonathan Staples
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Publication number: 20230322320Abstract: A dropper post assembly can include an outer tube and an inner tube with a lower end that is within the outer tube and include a tube engagement. A spring cartridge assembly can include: a cartridge tube providing a cylinder; a piston movably received within the cylinder to provide a first chamber a lower side of the piston and a second chamber between the piston; a cartridge rod; and a second engagement member configured to releasably engage the tube engagement member thereby fastening the cartridge tube to the lower end of the inner tube so that the cartridge tube is axially fixed to the inner tube and movable with the inner tube relative to the outer tube.Type: ApplicationFiled: October 3, 2022Publication date: October 12, 2023Inventor: Jonathan Staples
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Patent number: 11780520Abstract: A dropper post assembly for supporting a bicycle seat may have an outer tube and an inner tube having a clearance portion and an upper end that includes an inward facing axial stop surface that defines a laterally extending abutment plane. A spring cartridge assembly has a cartridge cross-sectional that is less than 90% of the interior cross-sectional area of the clearance portion. A lower engagement member is disposed toward a lower end of the inner tube and substantially fills a lateral between lower end of the cartridge tube and the inner tube. A post head member has a front fastening aperture, a lowermost part of which lies in a laterally extending post head plane that is disposed axially inboard from the abutment plane.Type: GrantFiled: October 3, 2022Date of Patent: October 10, 2023Assignee: D3 Innovation Inc.Inventor: Jonathan Staples
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Patent number: 11767073Abstract: A dropper post assembly for supporting a bicycle seat may include an outer tube extending along a post axis and an inner tube configured to be axially slidable within the outer tube by a travel distance that is at least 200 mm between a retracted and an extended position. The inner tube may have an outer diameter that is between 25.5 mm and 30 mm, and when the inner tube is in the extended position a moment of inertia (Ix) taken adjacent the seat collar is at least 11,000 mm4. A spring cartridge may have an unlocked configuration in which the spring cartridge exerts an extension force (FE) on the inner tube that biases the inner tube toward the extended position, and a locked configuration in which the spring cartridge is operable to generate a degassing force (FD) of between about 90 lbs and about 140 lbs to resist movement of the inner tube toward the retracted configuration. An actuator may be operable to change the spring cartridge between the locked configuration and the unlocked configuration.Type: GrantFiled: October 7, 2021Date of Patent: September 26, 2023Assignee: D3 Innovation Inc.Inventor: Jonathan Staples
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Patent number: 11691692Abstract: A crank arm for a bicycle may include a body extending along a body axis and having a first body end and a second body end axially spaced apart from the first body end. The insert may also include an insert provided toward the first body end. The insert may include a base portion having a radially outer surface. At least one extension may extend outwardly from the radially outer surface and may be encased within a corresponding recess in the body whereby relative planar movement between the body and the at least one extension in a first plane. The retaining portion may have a retaining portion width measured in the first direction and the retaining width may be greater than the throat width thereby inhibiting relative radial movement between the at least one extension and the recess and preventing radial extraction of the extension from the corresponding recess.Type: GrantFiled: December 14, 2020Date of Patent: July 4, 2023Assignee: Fox Factory, Inc.Inventors: Jonathan Staples, Paul Sidlick