Abstract: A composite curing system includes system includes a constraining container and an expandable medium. The constraining container includes a base and a cover and has an interior volume. The constraining container is configured to enclose at least a portion of a composite structure. The expandable medium configured to be disposed within the interior volume between at least a portion of the constraining container and the composite structure. The interior volume of the constraining container is selectively variable.

Abstract: Disclosed herein is an applicator head and associated system and method for applying a coating to an object. The applicator head includes an elongated body with an external surface and an internal cavity. A coating inlet is formed in an upper portion of the elongated body and fluidically coupled with the internal cavity to enable a coating material to flow into the internal cavity from the coating inlet. A plurality of outlet ports are positioned along a lower portion of the elongated body and fluidically coupled with the internal cavity to enable the coating material to be dispensed from the internal cavity. A plurality of external ribs are disposed along the external surface of the elongated body and extend at a rib height from the external surface, at least one outlet port of the plurality of outlet ports is positioned between adjacent ones of the external ribs.

Abstract: A seal boot includes a base and a toe that extends from the base. The seal boot includes a fillet surface that is formed by the base and the toe. The seal boot includes a first fay surface that is at least partially formed by the base. The seal boot includes a second fay surface that is at least partially formed by the toe.

Abstract: A system for locally curing a composite structure includes a constraining container including a cover and having an interior volume. The cover is configured to enclose a portion of a composite structure. The system includes a retainer configured to hold the cover against the composite structure. The system included an expandable medium configured to be disposed within the interior volume of the cover between the walls and the composite structure.

Abstract: A composite curing system includes a casting and an expandable medium. The casting is configured to be applied over at least a portion of a composite structure and to harden to enclose at least the portion of the composite structure. The expandable medium is configured to expand such that the expandable medium applies positive pressure to the composite structure and the casting.

Abstract: A composite curing system includes system includes a constraining container and an expandable medium. The constraining container includes a base and a cover and has an interior volume. The constraining container is configured to enclose at least a portion of a composite structure. The expandable medium configured to be disposed within the interior volume between at least a portion of the constraining container and the composite structure. The interior volume of the constraining container is selectively variable.

Abstract: A system for locally curing a composite structure includes a constraining container including a cover and having an interior volume. The cover is configured to enclose a portion of a composite structure. The system includes a retainer configured to hold the cover against the composite structure. The system included an expandable medium configured to be disposed within the interior volume of the cover between the walls and the composite structure.

Abstract: A nut retainer assembly includes a bond washer and a nut retainer. The bond washer includes a flange portion, a washer coupling portion, a first interior surface, a second interior surface and a bonding surface. The first interior surface is associated with the flange portion and defines an aperture. The second interior surface is associated with the washer coupling portion and includes internal threads. The bonding surface is associated with the flange portion. The nut retainer includes a retainer coupling portion, a nut retaining portion, a first exterior surface and a third interior surface. The first exterior surface is associated with the retainer coupling portion. The third interior surface is associated with the retainer coupling portion and the nut retaining portion. The third interior surface defines a central opening extending. Other nut retainer assemblies, blind fastener systems and methods associated therewith are also disclosed.

Abstract: Conduit coupling devices comprise a body configured to be selectively attached to engage an outer surface of a conduit; and an elongate connecting member extending from the body or configured to selectively extend from the body. Systems comprise at least two conduit coupling devices. Methods comprise attaching a first conduit coupling device to a first conduit; attaching a second conduit coupling device to a second conduit; operatively attaching the first conduit coupling device to the second conduit coupling device; translating the first conduit coupling device and the second conduit coupling device toward each other to operatively position the first conduit relative to the second conduit; and clamping the first conduit to the second conduit.

Abstract: A fastener includes a sleeve, a pin, and a visual indicator. The sleeve includes a tubular body. The pin includes a shank. At least a portion of the shank of the pin is configured to extend through the tubular body of the sleeve and to facilitate deformation of a portion of the tubular body into a bulb in response to a force applied to the tubular body of the sleeve by the shank of the pin. The visual indicator is configured to provide a visual verification of correct formation of the bulb.

Abstract: An ultrasonic cutting blade includes a first end, a second end, and a curved body. The curved body extends between the first end and the second end. The curved body includes a first edge that is configured to contact a workpiece for performing a cutting operation on the workpiece. The curved body includes a radius of curvature that varies between a minimum radius of curvature and a maximum radius of curvature.

Abstract: Systems and methods are provided for facilitating pick and placement of preforms. One embodiment is a method for picking and placing a preform. The method includes placing an inner surface of a first caul plate into contact with a first side of a stringer preform, such that an outer surface of the first caul plate forms a first plane that is uniform along a length of the stringer preform, placing an inner surface of a second caul plate into contact with a second side of the stringer preform, such that an outer surface of the second caul plate forms a second plane that is parallel to the first plane along a length of the stringer preform, grasping the caul plates at the first plane and the second plane along the length of the stringer preform, and lifting the stringer preform together with the caul plates while maintaining the grasp.

Abstract: A pick-and-place system includes a rigid elongate strongback, configured to be supported by a robotic arm of a robotic device. In addition, the pick-and-place system includes a plurality of actuator-clamp assemblies, mountable in spaced relation to each other on the strongback. Each actuator-clamp assembly includes one or more jaw assemblies, each configured to clamp onto a localized segment of a workpiece. Each actuator-clamp assembly also includes a multi-axis actuator, configured to couple the one or more jaw assemblies to the strongback and adjust an orientation of the localized segment prior to placement of the workpiece onto a mating structure.

Abstract: Conduit coupling devices comprise a body configured to be selectively attached to engage an outer surface of a conduit; and an elongate connecting member extending from the body or configured to selectively extend from the body. Systems comprise at least two conduit coupling devices. Methods comprise attaching a first conduit coupling device to a first conduit; attaching a second conduit coupling device to a second conduit; operatively attaching the first conduit coupling device to the second conduit coupling device; translating the first conduit coupling device and the second conduit coupling device toward each other to operatively position the first conduit relative to the second conduit; and clamping the first conduit to the second conduit.

Abstract: Systems and methods are provided for facilitating pick and placement of preforms. One embodiment is a method for picking and placing a preform. The method includes placing an inner surface of a first caul plate into contact with a first side of a stringer preform, such that an outer surface of the first caul plate forms a first plane that is uniform along a length of the stringer preform, placing an inner surface of a second caul plate into contact with a second side of the stringer preform, such that an outer surface of the second caul plate forms a second plane that is parallel to the first plane along a length of the stringer preform, grasping the caul plates at the first plane and the second plane along the length of the stringer preform, and lifting the stringer preform together with the caul plates while maintaining the grasp.

Abstract: There is provided an automated removal apparatus for selectively removing one or more trimmed portions of a laminated ply in a ply-by-ply fabrication process. The automated removal apparatus includes a rotatable reel having a plurality of retractable vacuum panels attached around the rotatable reel. Each retractable vacuum panel has one or more retractable vacuum pad assemblies, and each retractable vacuum pad assembly has a vacuum pad with a vacuum port and a self-sealing valve. The automated removal apparatus further includes actuator assemblies attached to the plurality of retractable vacuum panels, friction reducing elements attached around the rotatable reel, a drive assembly attached to the rotatable reel, and a pneumatic system attached to the rotatable reel and including a valve manifold operable to control an air flow to the actuator assemblies and to one or more vacuum generators to generate a vacuum flow.

Abstract: Systems and methods are provided for facilitating pick and placement of preforms. One embodiment is a method for picking and placing a preform. The method includes placing an inner surface of a first caul plate into contact with a first side of a stringer preform, such that an outer surface of the first caul plate forms a first plane that is uniform along a length of the stringer preform, placing an inner surface of a second caul plate into contact with a second side of the stringer preform, such that an outer surface of the second caul plate forms a second plane that is parallel to the first plane along a length of the stringer preform, grasping the caul plates at the first plane and the second plane along the length of the stringer preform, and lifting the stringer preform together with the caul plates while maintaining the grasp.

Abstract: A fastener includes a sleeve, a pin, and a visual indicator. The sleeve includes a tubular body. The pin includes a shank. At least a portion of the shank of the pin is configured to extend through the tubular body of the sleeve and to facilitate deformation of a portion of the tubular body into a bulb in response to a force applied to the tubular body of the sleeve by the shank of the pin. The visual indicator is configured to provide a visual verification of correct formation of the bulb.

Abstract: Methods of forming a curvature into a composite stiffener and a forming tool are presented. The composite stiffener is positioned in a forming region created by a base assembly and an upper assembly. A first airflow is applied through the material of the base assembly. A second airflow is applied through the material of the upper assembly. A plurality of brackets of the upper assembly is moved relative to each other to change a curvature of the forming region along a length of the forming region to form the curvature into the composite stiffener.

Abstract: An ergonomic frame-filler placement tool is manually operable to supply a vacuum fluid flow at a distal end of the tool that can be used by a worker to pick up and hold a piece of frame-filler material to the distal end of the tool, which enables the worker to manipulate the tool to position the piece of frame-filler material over a desired location of a fuselage mandrel and then manually stop the vacuum fluid flow at the distal end of the tool to position the piece of frame-filler material at the desired location on the mandrel.