Abstract: A welding or additive manufacturing power supply includes output circuitry configured to generate a welding waveform, a current sensor for measuring a welding current generated by the output circuitry, a voltage sensor for measuring an output voltage of the welding waveform, and a controller operatively connected to the output circuitry to control the welding waveform, and operatively connected to the current sensor and the voltage sensor to monitor the welding current and the output voltage. A portion of welding waveform includes a controlled change in current from a first level to a second level different from the first level. The controller is configured to determine a circuit inductance from the output voltage and the controlled change in current, and further determine a change in resistance of a consumable electrode in real time based on the circuit inductance.

Abstract: A welding or additive manufacturing power supply includes output circuitry configured to generate a welding waveform, a current sensor for measuring a welding current generated by the output circuitry, a voltage sensor for measuring an output voltage of the welding waveform, and a controller operatively connected to the output circuitry to control the welding waveform, and operatively connected to the current sensor and the voltage sensor to monitor the welding current and the output voltage. A portion of welding waveform includes a controlled change in current from a first level to a second level different from the first level. The controller is configured to determine a circuit inductance from the output voltage and the controlled change in current, and further determine a change in resistance of a consumable electrode in real time based on the circuit inductance.

Abstract: A welding system includes a welding power supply, wire feeder, and welding circuit connecting the power supply to the wire feeder. The power supply and the wire feeder are configured for bidirectional communication over the welding circuit. The power supply includes a voltage sensor that measures a voltage level, and a current sensor that measures a current level, on the welding circuit. The power supply is configured to operate in a first welding mode to output a power voltage level to the welding circuit to power the wire feeder in response to a communication from the wire feeder over the welding circuit. The power supply generates periodic voltage dip pulses on the welding circuit, and automatically switches to a second welding mode different from the first welding mode based on the voltage level on the welding circuit falling below a threshold voltage level during a voltage dip pulse.

Abstract: A welding or additive manufacturing power supply includes output circuitry configured to generate a welding waveform, a current sensor for measuring a welding current generated by the output circuitry, a voltage sensor for measuring an output voltage of the welding waveform, and a controller operatively connected to the output circuitry to control the welding waveform, and operatively connected to the current sensor and the voltage sensor to monitor the welding current and the output voltage. A portion of welding waveform includes a controlled change in current from a first level to a second level different from the first level. The controller is configured to determine a circuit inductance from the output voltage and the controlled change in current, and further determine a change in resistance of a consumable electrode in real time based on the circuit inductance.

Abstract: A Swarm Autonomous Routing Algorithm (SARA) is performed by simple communication node devices for node to node communications in a network, especially a Mobile Ad hoc NETwork (MANET). Each node maintains a table of pheromone values for known neighbor nodes. Pheromone values are dynamic for adapting to a dynamic arrangement of nodes, and are updated either passively or actively. Routing tables are not used. When a node receives a packet, it uses the pheromone table to simply determine whether or not to forward (rebroadcast) the packet to a neighbor node, and if possible, determines and indicates the best neighbor node for next forwarding the packet. Destination Zone Routing (DZR) and Swarm Location Service (SLS) are alternative enhancements of SARA that can be used for more efficient routing when nodes are location aware/knowledgeable. SLS may also be used to improve routing algorithms other than SARA.

Abstract: A Swarm Autonomous Routing Algorithm (SARA) is performed by simple communication node devices for node to node communications in a network, especially a Mobile Ad hoc NETwork (MANET). Each node maintains a table of pheromone values for known neighbor nodes. Pheromone values are dynamic for adapting to a dynamic arrangement of nodes, and are updated either passively or actively. Routing tables are not used. When a node receives a packet, it uses the pheromone table to simply determine whether or not to forward (rebroadcast) the packet to a neighbor node, and if possible, determines and indicates the best neighbor node for next forwarding the packet. Destination Zone Routing (DZR) and Swarm Location Service (SLS) are alternative enhancements of SARA that can be used for more efficient routing when nodes are location aware/knowledgeable. SLS may also be used to improve routing algorithms other than SARA.