Abstract: A lower die or nest apparatus is described to create a hemming environment that locates and holds a metal panel to a frame using suction in a manner that substantially resists said loads on the panel without damage or deformation. The vacuum nest includes a frame made of a rigid material with an outer work surface and an interior region with a sealed elongated channel shaped to the contour of the metal panel. A polymeric rope is inlayed within a groove formed in the interior region to form the sealed elongated channel. A support member may be formed within the channel by inlaying additional polymeric ropes into grooves formed within the channel. A vacuum source is fluidly coupled with the sealed elongated channel to create a downward force by evacuating the volume of the channel.

Abstract: A machine cell for the forming and joining of a first sheet material to a second sheet material includes an upper gate and a lower nest. The lower nest includes a vacuum pad having a recessed channel defined therein. A vacuum system is fluidly connected to the recessed channel to hold the first sheet material to the lower nest during the joining of the first and second sheet materials. The machine cell further includes an arrangement for aligning the first sheet material to the second sheet material.

Abstract: A lower die or nest apparatus is described to create a hemming environment that locates and holds a metal panel to a frame using suction in a manner that substantially resists said loads on the panel without damage or deformation. The vacuum nest includes a frame made of a rigid material with an outer work surface and an interior region with a sealed elongated channel shaped to the contour of the metal panel. A polymeric rope is inlayed within a groove formed in the interior region to form the sealed elongated channel. A support member may be formed within the channel by inlaying additional polymeric ropes into grooves formed within the channel. A vacuum source is fluidly coupled with the sealed elongated channel to create a downward force by evacuating the volume of the channel.

Abstract: An apparatus and method is described to form and join a short flange on a periphery of a sheet material supported in a nest (30). The apparatus includes a positional pressure forming steel (PPFS) assembly (50) located on the end of a robotic arm (42). The PPFS assembly (50) includes a hub (52) slidably supported in a cylinder (56). At least one tool steel (70, 70?, 70?) is located on an extension (68, 68?) from the hub (52). A biasing element (58) interposed between the cylinder (56) and the hub (52) enables precise control of the forming pressure by defining a tool path control program which maintains a relative relationship between the PPFS assembly (50) and the nest (30).

Abstract: An apparatus and method for forming and joining a first sheet material (A) located in a nest (30) to a second sheet material (B) positioned on top of the first sheet material. The apparatus includes a positional pressure roller tool or positional pressure variance unit (50) for performing the forming and joining operations. The PPVU (50) may include both a main roller (58) and a touch-up roller (60). The PPVU (50) is operatively associated with a programmable positioning apparatus in the form of a robotic arm (52) and a machine cell (10) whereby the position of the robotic arm (52) relative to the nest (30) dictates the applied pressure at the interface between the roller (72) and the nest (30).