Patents by Inventor Jorg Mayer

Jorg Mayer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12292076
    Abstract: A method of anchoring a first object in a second object is described. The first object extends along an axis between a proximal end and a distal end and has a circumferential surface. The circumferential surface comprises at least one helical protrusion of a thermoplastic material. For anchoring, the first object is brought in contact with the second object, and mechanical vibration is coupled into the first object from a proximally facing coupling-in face thereof so as to drive the first object into the second object in a manner that the vibration and pressing cause the first object to be subject to a helical movement relative to the second object and cause thermoplastic material of the first object to become flowable and to penetrate into structures of the second object to yield, after resolidification, a positive fit connection with the second object.
    Type: Grant
    Filed: February 14, 2020
    Date of Patent: May 6, 2025
    Assignee: MultiMaterial-Welding AG
    Inventors: Gregor Eckhard, Erwin Kaca, Jörg Mayer, Martin Rhême
  • Publication number: 20250090279
    Abstract: A dental implant includes an implant body with a coronally open cavity and at least one exit opening from an inside to the enossal outer surface. A thermoplastic element in the solid state is arranged in the cavity, and is brought into an at least partly flowable condition by applying a pressing force directed apically into the cavity, and mechanical oscillations. A portion of the flowable material of the thermoplastic element is pressed through the exit opening into surrounding bone tissue, when the implant body is arranged in an opening in the bone tissue and the enossal outer surface is in contact with the bone tissue. A re-solidification of the thermoplastic material after discontinuing the vibrations causes an anchoring through the connection between interpenetrated tissue and the implant body via the thermoplastic material penetrating both.
    Type: Application
    Filed: December 3, 2024
    Publication date: March 20, 2025
    Inventors: Ernst Thomke, Jörg Mayer
  • Publication number: 20250026085
    Abstract: A method of bonding a first object to a second object includes the steps of: providing the first object including thermoplastic material in a solid state, providing the second object including a proximal surface, applying a mechanical pressing force and a mechanical excitation capable to liquefy the thermoplastic material until a flow portion of the thermoplastic material is flowable and penetrates into structures of the second object, and stopping the mechanical excitation and letting the thermoplastic material resolidify to yield a positive-fit connection between the first and the second object. The second object has a region of low density, wherein the protrusion penetrates the region of low density at least partly before the thermoplastic material is made flowable, and wherein the first object includes a protruding portion after the step of letting the thermoplastic material resolidify, the protruding portion at least partly penetrates the region of low density.
    Type: Application
    Filed: October 9, 2024
    Publication date: January 23, 2025
    Inventors: Jörg Mayer, Patrick Mooser, Gregor Eckhard
  • Patent number: 12193655
    Abstract: A suture anchor includes a material having thermoplastic properties and is fixated in a hard tissue opening by liquefying at least part of this material and letting it penetrate into walls of the hard tissue opening. During the named fixation and preferably towards the end of it, the suture being held in a distal suture conduit is locked relative to the hard tissue by being clamped between the suture anchor and the wall of the hard tissue opening or by being clamped or braked through collapse of the suture conduit.
    Type: Grant
    Filed: February 11, 2021
    Date of Patent: January 14, 2025
    Assignee: SPORTWELDING GMBH
    Inventors: Jörg Mayer, Andrea Müller, Mario Lehmann, Stephanie Goebel-Mehl, Milica Berra, Andreas Wenger
  • Patent number: 12172385
    Abstract: A method of attaching an object to a substrate with a fastener, and an associated fastener. The object is tensible and has an engagement portion. The fastener has a protrusion, which includes thermoplastic material in a solid state. The method includes applying a mechanical pressing force and a mechanical excitation capable to cause a movement of the fastener in a distal direction so that the protrusion penetrates into the substrate and liquefies the thermoplastic material until a flow portion of the thermoplastic material is flowable and penetrates into structures of the substrate. The engagement portion is moved in the distal direction by the movement of the fastener, wherein the movement of the engagement portion in the distal direction causes a tensioning force in the object, and wherein the fastener has a protruding portion extending at least partly into the substrate after the thermoplastic material resolidifies.
    Type: Grant
    Filed: July 1, 2019
    Date of Patent: December 24, 2024
    Assignee: WOODWELDING AG
    Inventors: Patrick Mooser, Jörg Mayer, Gregor Eckhard
  • Patent number: 12161528
    Abstract: An approach for attaching a superstructure, such as a crown, to an abutment by an approach that includes causing thermoplastic material to become flowable due to mechanical energy input, and to flow relative to an attachment structure to secure the superstructure and crown together.
    Type: Grant
    Filed: April 17, 2019
    Date of Patent: December 10, 2024
    Assignee: WOODWELDING AG
    Inventors: Andrea Müller, Jörg Mayer
  • Patent number: 12134236
    Abstract: A method of bonding a first object to a second object includes the steps of: providing the first object including thermoplastic material in a solid state, providing the second object including a proximal surface, applying a mechanical pressing force and a mechanical excitation capable to liquefy the thermoplastic material until a flow portion of the thermoplastic material is flowable and penetrates into structures of the second object, and stopping the mechanical excitation and letting the thermoplastic material resolidify to yield a positive-fit connection between the first and the second object. The second object has a region of low density, wherein the protrusion penetrates the region of low density at least partly before the thermoplastic material is made flowable, and wherein the first object includes a protruding portion after the step of letting the thermoplastic material resolidify, the protruding portion at least partly penetrates the region of low density.
    Type: Grant
    Filed: September 7, 2022
    Date of Patent: November 5, 2024
    Assignee: MULTIMATERIAL-WELDING AG
    Inventors: Jörg Mayer, Patrick Mooser, Gregor Eckhard
  • Patent number: 12070235
    Abstract: A device and method for perforating a dense bone layer. The device includes a vibration generator for generating mechanical vibration, in particular ultrasonic vibration, and an instrument with an elongated shaft and a distal end piece including a perforator. The distal end piece is arranged at a distal end of the shaft and the proximal end of the shaft is connected or connectable to the vibration generator. The perforator has the form of a solid or a hollow cylinder. The vibration generator, the shaft and the distal end piece are adapted to each other for the shaft to transmit, when connected to the activated vibration generator, mechanical vibration from the vibration generator to the distal end piece and for vibrating the perforator in a direction parallel to its cylinder axis.
    Type: Grant
    Filed: July 2, 2019
    Date of Patent: August 27, 2024
    Assignee: BOSONIC AG
    Inventors: Andrè Schwery, Jörg Mayer
  • Publication number: 20240277330
    Abstract: A device for fixating a suture anchor beyond a hard tissue opening with the aid of a material having thermoplastic properties and energy transmitted to the suture anchor for in situ liquefaction of at least part of the material having thermoplastic properties. The device includes a tool and a suture anchor. The tool has a proximal end suitable for being coupled to an energy source and a distal end suitable for arrangement of the suture anchor including the suture. The distal end includes a distal tool face and an axial channel with a distal mouth located in the distal tool face. The suture anchor has an anchor foot and a thermoplastic sleeve including the material having thermoplastic properties. The anchor foot holds a loop of a suture such that end sections of the suture reach through the thermoplastic sleeve and a portion of the distal tool face.
    Type: Application
    Filed: May 2, 2024
    Publication date: August 22, 2024
    Inventors: Jörg Mayer, Mario Lehmann, Stephanie Goebel-Mehl, Andreas Wenger
  • Patent number: 12064152
    Abstract: A modular implant system, such as a spinal implant system, having an implant part, for example a (spinal) plate, and at least one fastener, wherein the implant part has a fastener receiving opening. The system also includes thermoplastic material, the thermoplastic material being equipped for being liquefied by mechanical vibration, especially ultrasonic vibration energy. The fastener receiving opening and the fastener can be shaped so that the fastener can be inserted relative to the implant part at a variable angle. The fastener, the plate and the thermoplastic material are equipped for the thermoplastic material, after re-solidification, to secure the fastener against at least one of an axial (back-out) movement of the fastener, a rotation of the fastener relative to the implant part, a variation of the angle of the fastener relative to the implant part.
    Type: Grant
    Filed: January 8, 2019
    Date of Patent: August 20, 2024
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Andrea Müller, Andrè Schwery
  • Publication number: 20240227312
    Abstract: A method of mechanically securing a first object including a thermoplastic material in a solid state to a second object with a generally flat sheet portion, with a perforation of the sheet portion, and with the sheet portion having an edge along the perforation is provided, wherein the first object is positioned relative to the second object so that the edge is in contact with the thermoplastic material and wherein mechanical vibration energy is coupled into the assembly including the first and second objects until a flow portion of the thermoplastic material due to friction heat generated between the edge and the thermoplastic material becomes flowable and flows around the edge to at least partially embed the edge in the thermoplastic material. After the mechanical vibration stops, the thermoplastic material is caused to re-solidify, whereby the re-solidified thermoplastic material at least partially embedding the edge anchors the first object in the second object.
    Type: Application
    Filed: February 1, 2024
    Publication date: July 11, 2024
    Inventors: Jörg Mayer, Joakim Kvist, Philipp Bernhard, Laurent Torriani, Mario Weiss, Antonino Lanci, Martin Sigrist, Hannes Merz, Samuel Malzach
  • Patent number: 12030257
    Abstract: A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.
    Type: Grant
    Filed: March 30, 2023
    Date of Patent: July 9, 2024
    Assignees: WOODWELDING AG, INTER IKEA SYSTEMS B.V.
    Inventors: Jörg Mayer, Mario Lehmann, Laurent Torriani
  • Publication number: 20240151254
    Abstract: A method of anchoring a first object in a second object. The second object defines an opening. The first object has an insert portion that defines an insertion axis and has an outer shape that may form an undercut with respect to axial directions. The method includes inserting the insert portion in the opening, with a hardenable composition (prepolymer; mortar) between a wall of the opening and the insert portion, and causing mechanical vibration energy to impinge to cause the hardenable composition to undergo a chemical hardening process to yield a hardened composition, so that a first connection between the first object and the hardened composition and a second connection between the hardened composition and the second object results, whereby the first object is anchored in the second object. The first connection and/or the second connection may include an adhesive connection and/or a positive-fit connection.
    Type: Application
    Filed: March 4, 2022
    Publication date: May 9, 2024
    Inventors: Mario Lehmann, Jörg Mayer
  • Patent number: 11974737
    Abstract: A device for fixating a suture anchor beyond a hard tissue opening with the aid of a material having thermoplastic properties and energy transmitted to the suture anchor for in situ liquefaction of at least part of the material having thermoplastic properties. The device includes a tool and a suture anchor. The tool has a proximal end suitable for being coupled to an energy source and a distal end suitable for arrangement of the suture anchor including the suture. The distal end includes a distal tool face and an axial channel with a distal mouth located in the distal tool face. The suture anchor has an anchor foot and a thermoplastic sleeve including the material having thermoplastic properties. The anchor foot holds a loop of a suture such that end sections of the suture reach through the thermoplastic sleeve and a portion of the distal tool face.
    Type: Grant
    Filed: April 29, 2021
    Date of Patent: May 7, 2024
    Assignee: SPORTWELDING GMBH
    Inventors: Jörg Mayer, Mario Lehmann, Stephanie Goebel-Mehl, Andreas Wenger
  • Patent number: 11911972
    Abstract: A method of mechanically securing a first object including a thermoplastic material in a solid state to a second object with a generally flat sheet portion, with a perforation of the sheet portion, and with the sheet portion having an edge along the perforation is provided, wherein the first object is positioned relative to the second object so that the edge is in contact with the thermoplastic material and wherein mechanical vibration energy is coupled into the assembly including the first and second objects until a flow portion of the thermoplastic material due to friction heat generated between the edge and the thermoplastic material becomes flowable and flows around the edge to at least partially embed the edge in the thermoplastic material. After the mechanical vibration stops, the thermoplastic material is caused to re-solidify, whereby the re-solidified thermoplastic material at least partially embedding the edge anchors the first object in the second object.
    Type: Grant
    Filed: April 13, 2022
    Date of Patent: February 27, 2024
    Assignee: WOODWELDING AG
    Inventors: Jörg Mayer, Joakim Kvist, Philipp Bernhard, Laurent Torriani, Mario Weiss, Antonino Lanci, Martin Sigrist, Hannes Merz, Samuel Malzach
  • Patent number: 11832861
    Abstract: A medical that is implantable into a human or animal body or being an augmentation device for strengthening human or animal hard tissue for subsequent implantation of a separate implant. The device includes a sheath element suitable of being brought into contact, during a surgical operation, with live hard tissue and/or with hard tissue replacement material. The sheath element has a, for example, generally elongate shape and a longitudinal bore defining a longitudinal opening reaching from a proximal end of the sheath element into a distal direction, and a plurality of holes in a wall of the opening. Further, the device includes a liquefiable element that is insertable or inserted in the longitudinal opening and at least partly liquefiable by the impact of energy impinging from the proximal side.
    Type: Grant
    Filed: July 28, 2021
    Date of Patent: December 5, 2023
    Assignee: SPINEWELDING AG
    Inventors: Andreas Wenger, Jörg Mayer
  • Publication number: 20230320719
    Abstract: A suture anchor retaining a suture is fixated in hard tissue, in particular in bone tissue, using any per se known method and is then secured using a securing element including a material having thermoplastic properties, which is liquefied in situ and made to penetrate the hard tissue in which the suture anchor is fixated. The securing element is e.g. a thermoplastic plug or thermoplastic sleeve which is anchored above the suture anchor in a mouth area of the same hard tissue opening. Alternatively the securing element is a thermoplastic pin which is introduced into an inner cavity of the suture anchor, wherein the material having thermoplastic properties is liquefied in this cavity and, in a liquid state is pressed through passages connecting the cavity with outer surfaces of the anchor.
    Type: Application
    Filed: June 14, 2023
    Publication date: October 12, 2023
    Inventors: Jörg Mayer, Elmar Mock, Andrea Müller, Mario Lehmann, Stephanie Goebel-Mehl
  • Publication number: 20230249116
    Abstract: A system for air decontamination in a three-dimensional space described herein includes an air inlet for drawing in air, an air outlet for administering filtered air, and a filter device for filtering air prior to administration through the air outlet, the system is configured to draw air in a substantially vertical laminar flow from a ground of the space to the air inlet. A filter device for filtering ultrafine particles from a gas described herein includes a first filter medium for absorbing polar liquids but not ultrafine particles; in fluid communication with a second filter medium for absorbing ultrafine particles; and a gas outlet, the first filter medium is configured to allow vaporization of the absorbed polar liquids; the device is configured to guide the gas from the first to the second filter medium and through the second filter medium; and the second filter medium forms the gas outlet.
    Type: Application
    Filed: July 6, 2021
    Publication date: August 10, 2023
    Inventors: Andreas MAYER, Jan CZERWINSKI, Heinz BURTSCHER, Markus KASPER, Rainer MAYER, Jörg MAYER
  • Publication number: 20230241818
    Abstract: A method of manufacturing and assembling a first and a second object wherein the first object is made by bringing a flowable compound into a first object shape and then subjecting the flowable compound to a hardening process that results in a change of a chemical composition of the flowable compound, thereby creating the first object or a part thereof. Then, the first object is positioned relative to a second object, and a flow portion of the hardened article of the modified compound is caused to become flowable by an input of energy. An interpenetration zone of the flow portion and structures of the second object is created, and the flow portion is allowed to re-solidify, whereby the interpenetration zone between the re-solidified flow portion and the structures of the second object secures the first and second objects to each other.
    Type: Application
    Filed: June 30, 2021
    Publication date: August 3, 2023
    Inventors: Mario Lehmann, Jörg Mayer, Anna Forshufvud
  • Publication number: 20230234300
    Abstract: A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.
    Type: Application
    Filed: March 30, 2023
    Publication date: July 27, 2023
    Inventors: Jörg Mayer, Mario Lehmann, Laurent Torriani