Abstract: A method for assembling a head stack assembly with a disk drive base utilizing a tooling mandrel is described. The head stack assembly includes a pivot bearing cartridge with a shaft and a sleeve. The shaft includes a shaft first end with an engagement feature. The shaft defines an axis of rotation and a shaft outer circumferential surface. The sleeve defines a sleeve inner circumferential surface disposed towards the shaft outer circumferential surface. The tooling mandrel includes a retainer element defining a longitudinal axis and including a distal end. The distal end engages the engagement feature. The tooling mandrel includes tooling fingers angularly fixed to the retainer element with respect to the longitudinal axis. The tooling fingers each include a tip portion. Each tip portion engages the pivot bearing cartridge through cooperative radial movement with respect to the axis of rotation with the distal end engaged with the engagement feature.

Abstract: A vacuum chuck includes a first surface with a cavity formed in the first surface, a second surface opposite the first surface, and a relatively deformable portion disposed between the first surface and the second surface. The vacuum chuck is formed using a resilient material, and the relatively deformable portion changes shape in response to pressure more easily than other portions of the vacuum chuck.

Abstract: A tooling mandrel for use in assembling a disk drive having a disk drive base and a head stack assembly with a pivot bearing cartridge. The cartridge includes a shaft and a sleeve. The shaft includes a shaft first end with an engagement feature. The shaft defines an axis of rotation and a shaft outer circumferential surface. The sleeve defines a sleeve inner circumferential surface disposed towards the shaft outer circumferential surface. The tooling mandrel includes a retainer element defining a longitudinal axis and including a distal end. The distal end engages the engagement feature. The tooling mandrel includes tooling fingers angularly fixed to the retainer element with respect to the longitudinal axis. The tooling fingers each include a tip portion. Each tip portion engages the pivot bearing cartridge through cooperative radial movement with respect to the axis of rotation with the distal end engaged with the engagement feature.

Abstract: A method and apparatus for selectively disabling a magnetic head to protect the head from damage caused by electrostatic discharge (ESD) during manufacture. The magnetic head is electrically attached to a flexure. The flexure has a set of test pads and a hinged portion that includes a shorting bar. The hinged portion of the flexure is folded to cause the shorting bar to short the test pads. The folded portion is secured with a clip which may be removed and replaced. A novel test clip is used with the flexure. The folded flexure is inserted into jaws of the test clip. The jaws clamp the folded flexure. The shorting bar shorts the sensor when the test clip is in a first position and removes the short when the test clip is moved to a second position.