Patents by Inventor Joseph A. Starr

Joseph A. Starr has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11021140
    Abstract: The invention relates to an improved plunger assembly for a vehicle brake system. The plunger assembly is operable as a pressure source to control brake fluid pressure supplied to one or more wheel brakes. The plunger assembly comprises a housing defining a cylinder; a reversible motor supported by the housing and having a rotor; and a linear actuator such as a ball screw/nut mechanism driven by the motor. A plunger head is mounted in the cylinder and driven by the linear actuator in first and second opposite directions. Improvements include a linear actuator rotationally supported on the housing by a bearing to actuate the plunger head connection to a ball screw.
    Type: Grant
    Filed: December 31, 2018
    Date of Patent: June 1, 2021
    Assignee: ZF Active Safety US Inc.
    Inventors: Joseph Starr, Blaise Ganzel
  • Patent number: 11014543
    Abstract: The invention relates to an improved plunger assembly for a vehicle brake system. The plunger assembly is operable as a pressure source to control brake fluid pressure supplied to one or more wheel brakes. The plunger assembly comprises a housing defining a cylinder; a reversible motor supported by the housing and having a rotor; and a linear actuator such as a ball screw/nut mechanism driven by the motor. A plunger head is mounted in the cylinder and driven by the linear actuator in first and second opposite directions. Improvements include the plunger assembly engage at least one seal that defines a portion of a pressurized chamber. An end cap covers the projecting end of the cylinder and is secured to the housing to define a fluid passageway between the end of the cylinder and at least one fluid passageway provided in the housing block.
    Type: Grant
    Filed: December 31, 2018
    Date of Patent: May 25, 2021
    Assignee: ZF Active Safety US Inc.
    Inventors: Joseph Starr, Blaise Ganzel
  • Publication number: 20190275995
    Abstract: The invention relates to an improved plunger assembly for a vehicle brake system. The plunger assembly is operable as a pressure source to control brake fluid pressure supplied to one or more wheel brakes. The plunger assembly comprises a housing defining a cylinder; a reversible motor supported by the housing and having a rotor; and a linear actuator such as a ball screw/nut mechanism driven by the motor. A plunger head is mounted in the cylinder and driven by the linear actuator in first and second opposite directions. Improvements include the plunger assembly engage at least one seal that defines a portion of a pressurized chamber. An end cap covers the projecting end of the cylinder and is secured to the housing to define a fluid passageway between the end of the cylinder and at least one fluid passageway provided in the housing block.
    Type: Application
    Filed: December 31, 2018
    Publication date: September 12, 2019
    Applicant: Kelsey-Hayes Company
    Inventors: Joseph Starr, Blaise Ganzel
  • Publication number: 20190135252
    Abstract: The invention relates to an improved plunger assembly for a vehicle brake system. The plunger assembly is operable as a pressure source to control brake fluid pressure supplied to one or more wheel brakes. The plunger assembly comprises a housing defining a cylinder; a reversible motor supported by the housing and having a rotor; and a linear actuator such as a ball screw/nut mechanism driven by the motor. A plunger head is mounted in the cylinder and driven by the linear actuator in first and second opposite directions. Improvements include, the cylinder projecting from one side of a housing with an end cap covering the projecting end of the cylinder and is secured to the housing block in a generally coaxial relationship with the cylinder. The cylinder and the end cap cooperate to define a fluid passageway between the end of the cylinder and at least one fluid passageway provided in the housing block. The plunger head may include a stop cushion assembly.
    Type: Application
    Filed: December 31, 2018
    Publication date: May 9, 2019
    Applicant: Kelsey-Hayes Company
    Inventors: Joseph Starr, Blaise Ganzel
  • Publication number: 20190135251
    Abstract: The invention relates to an improved plunger assembly for a vehicle brake system. The plunger assembly is operable as a pressure source to control brake fluid pressure supplied to one or more wheel brakes. The plunger assembly comprises a housing defining a cylinder; a reversible motor supported by the housing and having a rotor; and a linear actuator such as a ball screw/nut mechanism driven by the motor. A plunger head is mounted in the cylinder and driven by the linear actuator in first and second opposite directions. Improvements include a linear actuator rotationally supported on the housing by a bearing to actuate the plunger head connection to a ball screw.
    Type: Application
    Filed: December 31, 2018
    Publication date: May 9, 2019
    Applicant: Kelsey-Hayes Company
    Inventors: Joseph Starr, Blaise Ganzel
  • Publication number: 20190135250
    Abstract: The invention relates to an improved plunger assembly for a vehicle brake system. The plunger assembly is operable as a pressure source to control brake fluid pressure supplied to one or more wheel brakes. The plunger assembly comprises a housing defining a cylinder; a reversible motor supported by the housing and having a rotor; and a linear actuator such as a ball screw/nut mechanism driven by the motor. A plunger head is mounted in the cylinder and driven by the linear actuator in first and second opposite directions. Improvements include an elastomeric tubular torque coupler connected to a ball screw/nut anti-rotation member; and a clamped connection at an inner race of a motor bearing for securing the rotor to the ball screw/nut component.
    Type: Application
    Filed: December 31, 2018
    Publication date: May 9, 2019
    Applicant: Kelsey-Hayes Company
    Inventors: Joseph Starr, Blaise Ganzel
  • Patent number: 9234531
    Abstract: A damping element for attenuating hydraulic pressure pulses is integrated into a hydraulic chamber of a motor vehicle hydraulic system. The damping element includes a end cap support body and a membrane that fits over a portion of the support body. The membrane has a first side facing towards a source of hydraulic fluid and a second side facing away from the hydraulic fluid source. At least one space is provided between the second side of the membrane and the end cap support body to allow for deformation of the membrane under hydraulic pressure. The membrane has a collar with a lip seal provided for fitting into place on the wall of the hydraulic chamber. At least one second space for receiving hydraulic fluid is defined between the lip seal and a region of the membrane opposite the lip seal.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: January 12, 2016
    Assignees: Kelsey-Hayes Company, Lucas Automotive GmbH
    Inventors: Thomas Wald, David Lopez-Larequi, Georg Kedak, Joseph F. Zeoli, Joseph A. Starr, William P. Caldwell, Richard A. Swarich
  • Patent number: 9174620
    Abstract: A vehicular hydraulic braking pump includes a sleeve having an inner bore defining an inner bore surface and a piston having a stop collar and a ramped seal face. The stop collar, ramped seal face, and the inner bore cooperating to define a seal pocket which traps a high pressure seal therein. The ramped seal face provides contact of the high pressure seal to the sleeve inner bore that is proportional to fluid pressure acting on the high pressure seal.
    Type: Grant
    Filed: January 21, 2013
    Date of Patent: November 3, 2015
    Assignee: Kelsey-Hayes Company
    Inventor: Joseph A. Starr
  • Patent number: 9096200
    Abstract: A vehicle braking system includes a slip control system operable in an electronic stability control (ESC) mode to automatically and selectively apply the brakes in an attempt to stabilize the vehicle when an instability condition has been sensed. The slip control system is further operable in an adaptive cruise control (ACC) mode to automatically apply the brakes to slow the vehicle in response to a control signal. The slip control system includes a variable speed motor drive piston pump for supplying pressurized fluid pressure to the brakes through a valve arrangement. In the ESC mode, the pump motor operates in an ESC speed range, and in the ACC mode, the pump motor operates in an ACC speed range lower than the ESC speed range. The slip control system further includes an attenuator connected to a pump outlet for dampening pump output pressure pulses prior to application to the brakes. The attenuator includes an elastomeric member located in an attenuator chamber of a housing.
    Type: Grant
    Filed: August 11, 2010
    Date of Patent: August 4, 2015
    Assignee: Kelsey-Hayes Company
    Inventors: Joseph F. Zeoli, Blaise Ganzel, Thomas Wald, Richard A. Swarich, Joseph A. Starr, David Lopez-Larequi
  • Publication number: 20140203625
    Abstract: A vehicular hydraulic braking pump includes a sleeve having an inner bore defining an inner bore surface and a piston having a stop collar and a ramped seal face. The stop collar, ramped seal face, and the inner bore cooperating to define a seal pocket which traps a high pressure seal therein. The ramped seal face provides contact of the high pressure seal to the sleeve inner bore that is proportional to fluid pressure acting on the high pressure seal.
    Type: Application
    Filed: January 21, 2013
    Publication date: July 24, 2014
    Applicant: Kelsey-Hayes Company
    Inventor: Joseph A. Starr
  • Publication number: 20120133201
    Abstract: A vehicle braking system includes a slip control system operable in an electronic stability control (ESC) mode to automatically and selectively apply the brakes in an attempt to stabilize the vehicle when an instability condition has been sensed. The slip control system is further operable in an adaptive cruise control (ACC) mode to automatically apply the brakes to slow the vehicle in response to a control signal. The slip control system includes a variable speed motor drive piston pump for supplying pressurized fluid pressure to the brakes through a valve arrangement. In the ESC mode, the pump motor operates in an ESC speed range, and in the ACC mode, the pump motor operates in an ACC speed range lower than the ESC speed range. The slip control system further includes an attenuator connected to a pump outlet for dampening pump output pressure pulses prior to application to the brakes. The attenuator includes an elastomeric member located in an attenuator chamber of a housing.
    Type: Application
    Filed: August 11, 2010
    Publication date: May 31, 2012
    Applicant: KELSEY-HAYES COMPANY
    Inventors: Joseph F. Zeoli, Blaise Ganzel, Thomas Wald, Richard A. Swarich, Robert I. Girkin, Joseph A. Starr, David Lopez-Larequi
  • Patent number: 7182413
    Abstract: A valve seat assembly for a control valve of a vehicle brake system includes a valve seat body. A valve passageway extends through a portion of the valve seat body. A groove is formed circumferentially in an outer surface of the valve seat body. The groove defines a groove surface substantially parallel to an axis of the valve body. A bore extends between the groove surface and the valve passageway to provide fluid communication between the groove surface and the valve passageway. A substantially resilient seal is disposed in the groove of the valve seat body.
    Type: Grant
    Filed: August 5, 2003
    Date of Patent: February 27, 2007
    Assignee: Kelsey-Hayes Company
    Inventors: Joseph A. Starr, Eric R. Kaye
  • Publication number: 20060275721
    Abstract: The present invention provides a device for producing a fire special facilitates a more compact device. In one embodiment, the device comprises a steam curtain generator for directing received steam to an outlet slot that directs the steam into the ambient atmosphere such that the steam is flowing in a substantially a first direction to produce a curtain of steam, fan that is oriented so as to produce a flow of air in a direction that is substantially parallel to the flow of a steam curtain, a deflector for redirecting the flow of air produced by the fan towards the steam curtain, an adjustable agitator for causing turbulent flow in the stream of air directed towards a steam curtain, and an LED light for producing light that is projected onto a steam curtain.
    Type: Application
    Filed: June 5, 2006
    Publication date: December 7, 2006
    Applicant: TECHNIFEX, INC.
    Inventors: Joseph Starr, Rockne Hall, Donald Simon
  • Publication number: 20050101393
    Abstract: In one embodiment, the present invention provides a device for producing a fire special effect that is suitable for applications in which the viewers of the simulated flame are able inspect the device from relatively close range and/or from a number of perspectives. For example, the device can be used as a torchiere or wall sconce.
    Type: Application
    Filed: October 11, 2004
    Publication date: May 12, 2005
    Applicant: TECHNIFEX, INC.
    Inventor: Joseph Starr
  • Publication number: 20040251737
    Abstract: A valve seat assembly for a control valve of a vehicle brake system includes a valve seat body. A valve passageway extends through a portion of the valve seat body. A groove is formed circumferentially in an outer surface of the valve seat body. The groove defines a groove surface substantially parallel to an axis of the valve body. A bore extends between the groove surface and the valve passageway to provide fluid communication between the groove surface and the valve passageway. A substantially resilient seal is disposed in the groove of the valve seat body.
    Type: Application
    Filed: August 5, 2003
    Publication date: December 16, 2004
    Inventors: Joseph A. Starr, Eric R. Kaye
  • Publication number: 20030205283
    Abstract: A hydraulic control unit (HCU) for a vehicle brake system having an HCU body and an accumulator mounted in the HCU body. A grommet is provided for mounting the HCU body to a vehicle body and resiliently separating the HCU body from the vehicle body. The grommet defines a vent path for the accumulator and includes a hollow generally cylindrical shaft. The shaft has a closed end and an open end, and the closed end has an opening therethrough. An enlarged annular head is formed on the open end of the shaft and has an inner surface defining an axial bore therethrough. The axial bore is in fluid communication with the hollow shaft, the annular head further has a crown cut geometry providing radially extending grooves within an axial face of the annular head, the radially extending grooves being in fluid communication with the axial bore of the annular head.
    Type: Application
    Filed: October 2, 2001
    Publication date: November 6, 2003
    Inventors: Brian Maloney, John Cassidy, Joseph A. Starr
  • Patent number: 6634386
    Abstract: A hydraulic control unit (HCU) for a vehicle brake system having an HCU body and an accumulator mounted in the HCU body. A grommet is provided for mounting the HCU body to a vehicle body and resiliently separating the HCU body from the vehicle body. The grommet defines a vent path for the accumulator and includes a hollow generally cylindrical shaft. The shaft has a closed end and an open end, and the closed end has an opening therethrough. An enlarged annular head is formed on the open end of the shaft and has an inner surface defining an axial bore therethrough. The axial bore is in fluid communication with the hollow shaft, the annular head further has a crown cut geometry providing radially extending grooves within an axial face of the annular head, the radially extending grooves being in fluid communication with the axial bore of the annular head.
    Type: Grant
    Filed: October 2, 2001
    Date of Patent: October 21, 2003
    Assignee: Kelsey-Hayes Company
    Inventors: Brian Maloney, John Cassidy, Joseph A. Starr
  • Patent number: 6203117
    Abstract: A hydraulic control unit of an electronically-controlled vehicular brake system includes a housing having a bore. The bore is in fluid communication with a first fluid passage leading to an outlet of a pump. The bore is also in fluid communication with a second fluid passage leading to a master cylinder. A retainer cap is mounted in the bore. A piston is slidably received in the retainer cap. The piston includes a fluid channel providing fluid communication between the first and second fluid passages. A spring is positioned between the retainer cap and the piston to urge the piston from the retainer cap. A check valve assembly is mounted in the fluid channel of the piston that permits only one-way fluid flow from the first fluid passage to the second fluid passage. The compensator assembly provides a controlled amount of additional displacement of a master cylinder piston when the brake system is operating in an electronically activated mode only.
    Type: Grant
    Filed: October 19, 1998
    Date of Patent: March 20, 2001
    Assignee: Kelsey-Hayes Corporation
    Inventors: Joseph A. Starr, Ronald L. Sorenson
  • Patent number: 5524904
    Abstract: A lip seal having an annular body, a contiguous annular shoulder extending axially therefrom, and a contiguous annular seal lip extending coaxially from the body and flaring away from the shoulder. Strengthening ribs extend axially along the shoulder, the shoulder is undercut to provide space into which areas of the annular seal lip can escape, with each such feature thereby promoting nonuniform deformation of the annular seal lip, ensuring a path for fluid to flow, and thereby minimizing the possibility of a seal lock-up condition occurring when pressure is applied to the back of the lip seal during brake release. Flow ribs axially coextensive with the strengthening ribs also extend along the body to create fluid flow paths therebetween.
    Type: Grant
    Filed: November 10, 1994
    Date of Patent: June 11, 1996
    Assignee: Kelsey-Hayes Company
    Inventors: Gary A. Willi, Joseph A. Starr, William Doyle, Gary Knight