Patents by Inventor Joseph Behnke

Joseph Behnke has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230287568
    Abstract: Described herein is a chamber component including a metal layer comprising nickel and a barrier layer of nickel oxide over the metal layer. The barrier layer of nickel oxide may be formed by ozone treating the chamber component with air, nitrogen or argon O2, O3 at a temperature from about 25° C. to about 350° C.
    Type: Application
    Filed: March 11, 2022
    Publication date: September 14, 2023
    Inventors: Laksheswar Kalita, Joseph Behnke, David Knapp
  • Publication number: 20230103643
    Abstract: Described herein is a chamber component including a metal layer comprising nickel and a barrier layer of nickel oxide over the metal layer.
    Type: Application
    Filed: October 4, 2021
    Publication date: April 6, 2023
    Inventors: Laksheswar Kalita, Joseph Behnke
  • Publication number: 20210384366
    Abstract: Approaches for the metallization of solar cells and the resulting solar cells are described. In an example, a method of fabricating a solar cell involves forming a barrier layer on a semiconductor region disposed in or above a substrate. The semiconductor region includes monocrystalline or polycrystalline silicon. The method also involves forming a conductive paste layer on the barrier layer. The method also involves forming a conductive layer from the conductive paste layer. The method also involves forming a contact structure for the semiconductor region of the solar cell, the contact structure including at least the conductive layer.
    Type: Application
    Filed: August 17, 2021
    Publication date: December 9, 2021
    Inventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Junbo Wu, Michael Cudzinovic, Paul Loscutoff, Joseph Behnke, Michel Arsène Olivier Ngamo Toko
  • Patent number: 11195966
    Abstract: A solar cell and a solar laminate are described. The solar cell can have a front side which faces the sun during normal operation and a back side opposite front side. The solar cell can include conductive contacts having substantially reflective outer regions disposed on the back side of the solar cell. The solar laminate can include a first encapsulant, the first encapsulant disposed on the back side of the solar cell and a second encapsulant. The solar laminate can include the solar cell laminated between the first and second encapsulant. The substantially reflective outer regions of the conductive contacts and the first encapsulant can be configured to scatter and/or diffuse light at the back side of the solar laminate for substantial light collection at the back side of the solar cell. Methods of fabricating the solar cell are also described herein.
    Type: Grant
    Filed: September 11, 2015
    Date of Patent: December 7, 2021
    Assignee: SunPower Corporation
    Inventors: David D. Smith, Sung Dug Kim, Joseph Behnke, Hung-Ming Wang
  • Patent number: 11127866
    Abstract: Approaches for the metallization of solar cells and the resulting solar cells are described. In an example, a method of fabricating a solar cell involves forming a barrier layer on a semiconductor region disposed in or above a substrate. The semiconductor region includes monocrystalline or polycrystalline silicon. The method also involves forming a conductive paste layer on the barrier layer. The method also involves forming a conductive layer from the conductive paste layer. The method also involves forming a contact structure for the semiconductor region of the solar cell, the contact structure including at least the conductive layer.
    Type: Grant
    Filed: June 1, 2016
    Date of Patent: September 21, 2021
    Assignees: SunPower Corporation, Total Marketing Services
    Inventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Junbo Wu, Michael Cudzinovic, Paul Loscutoff, Joseph Behnke, Michel Arséne Olivier Ngamo Toko
  • Publication number: 20170077336
    Abstract: A solar cell and a solar laminate are described. The solar cell can have a front side which faces the sun during normal operation and a back side opposite front side. The solar cell can include conductive contacts having substantially reflective outer regions disposed on the back side of the solar cell. The solar laminate can include a first encapsulant, the first encapsulant disposed on the back side of the solar cell and a second encapsulant. The solar laminate can include the solar cell laminated between the first and second encapsulant. The substantially reflective outer regions of the conductive contacts and the first encapsulant can be configured to scatter and/or diffuse light at the back side of the solar laminate for substantial light collection at the back side of the solar cell. Methods of fabricating the solar cell are also described herein.
    Type: Application
    Filed: September 11, 2015
    Publication date: March 16, 2017
    Inventors: David D. Smith, Sung Dug Kim, Joseph Behnke, Hung-Ming Wang
  • Publication number: 20160276504
    Abstract: Approaches for the metallization of solar cells and the resulting solar cells are described. In an example, a method of fabricating a solar cell involves forming a barrier layer on a semiconductor region disposed in or above a substrate. The semiconductor region includes monocrystalline or polycrystalline silicon. The method also involves forming a conductive paste layer on the barrier layer. The method also involves forming a conductive layer from the conductive paste layer. The method also involves forming a contact structure for the semiconductor region of the solar cell, the contact structure including at least the conductive layer.
    Type: Application
    Filed: June 1, 2016
    Publication date: September 22, 2016
    Inventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Junbo Wu, Michael Cudzinovic, Paul Loscutoff, Joseph Behnke, Michel Arsène Olivier Ngamo Toko
  • Patent number: 9362427
    Abstract: Approaches for the metallization of solar cells and the resulting solar cells are described. In an example, a method of fabricating a solar cell involves forming a barrier layer on a semiconductor region disposed in or above a substrate. The semiconductor region includes monocrystalline or polycrystalline silicon. The method also involves forming a conductive paste layer on the barrier layer. The method also involves forming a conductive layer from the conductive paste layer. The method also involves forming a contact structure for the semiconductor region of the solar cell, the contact structure including at least the conductive layer.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: June 7, 2016
    Assignees: SunPower Corporation, Total Marketing Services
    Inventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Junbo Wu, Michael Cudzinovic, Paul Loscutoff, Joseph Behnke, Michel Arsène Olivier Ngamo Toko
  • Patent number: 9328427
    Abstract: A method for plating metal to a solar cell is disclosed. The method includes plating a metal layer only on the surface of solar cell without plating metal along the solar cell edges by conducting a first current in a first direction in an electroplating bath, ejecting metal from the metal layer by conducting a second current in a second direction and plating additional metal to the metal layer by conducting a third current in the first direction. The first, second and third current can be alternated. Subsequent to an electroplating process, an ultrasonic cleaning process is performed on the solar cell to remove any excess plated metal along the surface and edges of the solar cell.
    Type: Grant
    Filed: September 28, 2012
    Date of Patent: May 3, 2016
    Assignee: SunPower Corporation
    Inventor: Joseph Behnke
  • Patent number: 9293624
    Abstract: A method for forming a contact region for a solar cell is disclosed. The method includes depositing a paste composed of a first metal above a substrate of the solar cell, curing the paste to form a first metal layer, electrolessly plating a second metal layer on the first metal layer and electrolytically plating a third metal layer on the second metal layer, where the second metal layer electrically couples the first metal layer to the third metal layer. The method can further include electrolytically plating a fourth metal layer on the third metal layer.
    Type: Grant
    Filed: December 4, 2013
    Date of Patent: March 22, 2016
    Assignee: SunPower Corporation
    Inventors: Michael Cudzinovic, Joseph Behnke
  • Patent number: 9263601
    Abstract: Enhanced adhesion of seed layers for solar cell conductive contacts and methods of forming solar cell conductive contacts are described. For example, a method of fabricating a solar cell includes forming an adhesion layer above an emitter region of a substrate. A metal seed paste layer is formed on the adhesion layer. The metal seed paste layer and the adhesion layer are annealed to form a conductive layer in contact with the emitter region of the substrate. A conductive contact for the solar cell is formed from the conductive layer.
    Type: Grant
    Filed: December 21, 2012
    Date of Patent: February 16, 2016
    Assignee: SunPower Corporation
    Inventors: Junbo Wu, Michael C. Johnson, Michael Cudzinovic, Joseph Behnke, Xi Zhu, David D. Smith, Richard Sewell Hamilton, Xiuwen Tu, Seung Bum Rim
  • Patent number: 9217206
    Abstract: Forming a porous layer on a silicon substrate. Forming the porous layer can include placing a first silicon substrate in a solution, where a first electrode is within a threshold distance to an edge of the silicon substrate. It can further include conducting a first current through the silicon substrate, where the first electrode can be positioned relative to the edge allowing for substantially uniform porosification along the edge of the first silicon substrate.
    Type: Grant
    Filed: September 27, 2013
    Date of Patent: December 22, 2015
    Assignee: SunPower Corporation
    Inventors: Joseph Behnke, Seung Bum Rim
  • Publication number: 20150179836
    Abstract: Approaches for the metallization of solar cells and the resulting solar cells are described. In an example, a method of fabricating a solar cell involves forming a barrier layer on a semiconductor region disposed in or above a substrate. The semiconductor region includes monocrystalline or polycrystalline silicon. The method also involves forming a conductive paste layer on the barrier layer. The method also involves forming a conductive layer from the conductive paste layer. The method also involves forming a contact structure for the semiconductor region of the solar cell, the contact structure including at least the conductive layer.
    Type: Application
    Filed: December 20, 2013
    Publication date: June 25, 2015
    Inventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Junbo Wu, Michael Cudzinovic, Paul Loscutoff, Joseph Behnke, Michel Arsène Olivier Ngamo Toko
  • Publication number: 20150090606
    Abstract: Forming a porous layer on a silicon substrate. Forming the porous layer can include placing a first silicon substrate in a solution, where a first electrode is within a threshold distance to an edge of the silicon substrate. It can further include conducting a first current through the silicon substrate, where the first electrode can be positioned relative to the edge allowing for substantially uniform porosification along the edge of the first silicon substrate.
    Type: Application
    Filed: September 27, 2013
    Publication date: April 2, 2015
    Inventors: Joseph Behnke, Seung Bum Rim
  • Publication number: 20140174518
    Abstract: Enhanced adhesion of seed layers for solar cell conductive contacts and methods of forming solar cell conductive contacts are described. For example, a method of fabricating a solar cell includes forming an adhesion layer above an emitter region of a substrate. A metal seed paste layer is formed on the adhesion layer. The metal seed paste layer and the adhesion layer are annealed to form a conductive layer in contact with the emitter region of the substrate. A conductive contact for the solar cell is formed from the conductive layer.
    Type: Application
    Filed: December 21, 2012
    Publication date: June 26, 2014
    Inventors: Junbo Wu, Michael C. Johnson, Michael Cudzinovic, Joseph Behnke, Xi Zhu, David D. Smith, Richard Sewell Hamilton, Xiuwen Tu, Seung Bum Rim
  • Publication number: 20140162399
    Abstract: A method for forming a contact region for a solar cell is disclosed. The method includes depositing a paste composed of a first metal above a substrate of the solar cell, curing the paste to form a first metal layer, electrolessly plating a second metal layer on the first metal layer and electrolyticly plating a third metal layer on the second metal layer, where the second metal layer electrically couples the first metal layer to the third metal layer. The method can further include electrolyticly plating a fourth metal layer on the third metal layer.
    Type: Application
    Filed: December 4, 2013
    Publication date: June 12, 2014
    Inventors: Michael Cudzinovic, Joseph Behnke
  • Publication number: 20140090982
    Abstract: A method for plating metal to a solar cell is disclosed. The method includes plating a metal layer only on the surface of solar cell without plating metal along the solar cell edges by conducting a first current in a first direction in an electroplating bath, ejecting metal from the metal layer by conducting a second current in a second direction and plating additional metal to the metal layer by conducting a third current in the first direction. The first, second and third current can be alternated. Subsequent to an electroplating process, an ultrasonic cleaning process is performed on the solar cell to remove any excess plated metal along the surface and edges of the solar cell.
    Type: Application
    Filed: September 28, 2012
    Publication date: April 3, 2014
    Inventor: Joseph Behnke
  • Patent number: 7727364
    Abstract: A method and apparatus for plating a metal onto a substrate. One embodiment of the invention provides an apparatus for electrochemically plating a substrate. The apparatus comprises a fluid basin configured to retain a plating solution therein, an anode assembly disposed in the fluid basin, a substrate support member configured to support the substrate and contact the substrate electrically, and an encased auxiliary electrode assembly disposed in the fluid basin. The encased auxiliary electrode assembly generally comprises an auxiliary electrode disposed in a protective tube.
    Type: Grant
    Filed: February 24, 2006
    Date of Patent: June 1, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Saravjeet Singh, Hooman Hafezi, Manoocher Birang, Aron Rosenfeld, Joseph Behnke
  • Publication number: 20070089990
    Abstract: A method and apparatus for supplying a dose to an electrolyte solution including measuring the time after adding fresh solution, measuring the Amp-hours after adding fresh solution, measuring the number of substrates processed by the solution, calculating the volume of a dose to supply to the solution based on the time, Amp-hours, and number of substrates processed, and adding the dose to the solution.
    Type: Application
    Filed: October 20, 2005
    Publication date: April 26, 2007
    Inventors: Joseph Behnke, Timothy Webb, Yevgeniy Rabinovich, Bo Zheng, Thomas Fischenich
  • Patent number: D851679
    Type: Grant
    Filed: January 5, 2018
    Date of Patent: June 18, 2019
    Assignee: SAMSUNG ELECTRONICS CO., LTD.
    Inventors: William McChesney, Gilles Serge BianRosa, Christian James Bauer, Pedro Miguel Freitas, Brian Joseph Behnke, Peter Francis Mendoza Santos