Abstract: A battery pack has a battery pack housing that defines an interior region, and a battery module that is disposed in the interior region. The battery module has a first battery cell, and a first heat exchanger defining a first flow path portion therethrough. The battery pack further includes a first electric fan and a thermally conductive housing that are disposed in the interior region. The thermally conductive housing has a first housing portion, and at least first and second cooling fins defining a second flow path portion therebetween. At least a portion of the second flow path portion is substantially in-line with the first flow path portion. The first electric fan urges air to flow through an inlet aperture, the first flow path portion, the second flow path portion, and through the first electric fan to a first outlet aperture to cool the battery module.

Abstract: A battery cell assembly is provided. The battery cell assembly includes a first frame assembly having a first substantially rectangular ring-shaped frame and a first coupling member. The first coupling member of the first frame assembly has a first tongue portion with first and second resilient arm members. The battery cell assembly further includes a second frame assembly having a second substantially rectangular ring-shaped frame and a first coupling member. The first coupling member of the second frame assembly has a female member with a first aperture such that the first and second resilient arm members extend through the first aperture and engage an engagement surface defined by the female member of the first coupling member of the second frame assembly.

Abstract: A battery pack has a battery pack housing that defines an interior region, and a battery module that is disposed in the interior region. The battery module has a first battery cell, and a first heat exchanger defining a first flow path portion therethrough. The battery pack further includes a first electric fan and a thermally conductive housing that are disposed in the interior region. The thermally conductive housing has a first housing portion, and at least first and second cooling fins defining a second flow path portion therebetween. At least a portion of the second flow path portion is substantially in-line with the first flow path portion. The first electric fan urges air to flow through an inlet aperture, the first flow path portion, the second flow path portion, and through the first electric fan to a first outlet aperture to cool the battery module.

Abstract: A battery cell assembly is provided. The battery cell assembly includes a first frame assembly having a first substantially rectangular ring-shaped frame and a first coupling member. The first coupling member of the first frame assembly has a first tongue portion with first and second resilient arm members. The battery cell assembly further includes a second frame assembly having a second substantially rectangular ring-shaped frame and a first coupling member. The first coupling member of the second frame assembly has a female member with a first aperture such that the first and second resilient arm members extend through the first aperture and engage an engagement surface defined by the female member of the first coupling member of the second frame assembly.

Abstract: An apparatus for assembling a press-fit modular work piece is described that includes a surface member having a central opening. A hatch member is disposed on one side of the surface member, and is moveable between a first position where it does not cover the opening and a second position covering the opening. A work piece receiving member is disposed proximate the other side of the surface member across from the central opening for receiving components of the press-fit modular work piece. An actuator moves the work piece receiving member toward the opening so components of the work piece press against the hatch member when the hatch member is moved into the second position. The actuator moves the work piece receiving member to a position to receive components of the work piece when the hatch member is in the first position.

Abstract: An apparatus for assembling a press-fit modular work piece is described that includes a surface member having a central opening. A hatch member is disposed on one side of the surface member, and is moveable between a first position where it does not cover the opening and a second position covering the opening. A work piece receiving member is disposed proximate the other side of the surface member across from the central opening for receiving components of the press-fit modular work piece. An actuator moves the work piece receiving member toward the opening so components of the work piece press against the hatch member when the hatch member is moved into the second position. The actuator moves the work piece receiving member to a position to receive components of the work piece when the hatch member is in the first position.