Abstract: A map maker is disclosed in which a physical map is produced by depositing fluid entrained entities, such as cotton fibers, trash and neps, in a pattern on a surface, such as a nylon mesh surface. Each position in the pattern is uniquely associated with data produced by another monitor to provide topological mapping between the data event map and the physical map. In one embodiment, a drive system and computer are used to control the position of a surface relative to a nozzle that deposits the entities on the surface and relative to a camera that scans the map formed on the surface. In the preferred embodiment, the map is planar, but an alternate cylindrical map is shown. Also, an embodiment is shown in which a map maker is incorporated into a carding machine.

Abstract: An apparatus and method for monitoring and processing a web of textile materials which includes a plurality of entities including fibers, neps, seed coat fragments and trash. The web is monitored, preferably by an imaging unit, to produce a monitor signal. A computer receives the monitor signal and locates the position of entities of interest and controls a web processor in accordance with the location of the entities. Preferably, the web processor includes ejectors for ejecting entities from the web under the control of the computer. In one embodiment, the web is formed by a sampler and forming apparatus which removes a sample of fibers from a supply and reconfigures it into a desired configuration, such as a web, for being monitored.

Abstract: An apparatus for monitoring trash in a sample of trash particles and fibers includes scales for determining the weight of the sample which is transmitted to a computer. The sample is presented to a sensing volume and an optical sensor produces an output signal corresponding at least to the presence of the trash particle in the sensing volume. In one embodiment, the output signal is the waveform corresponding to light extinction caused by the presence of the particle in the sensing volume. In a second embodiment, image analysis of trash particles in a sensing volume provide output signals corresponding to the size, shape or composition of the particles. The computer receives the weight data and the output signal from the optical sensor and produces output data in the form of a count of at least a portion of the trash particles per unit weight of sample.

Abstract: Single entities such as fibers are delivered one at a time to a fluid stream, and a nozzle orients the entities so that each entity along its length (major dimension) is generally parallel with the direction of fluid flow. The entity then enters a sample region and a sensor senses entity data such as the speed of the entity as it passes through the sample region. A preferred embodiment includes a collimated beam of light and two side-by-side photo detectors positioned to measure light extinction caused by fibers passing through the sample region. Another sensor may be provided to detect light scattered forward at an angle of about forty degrees (40.degree.). The sensor signals are used to generate data that corresponds to such parameters as length, fiber ribbon width, fineness, cross-sectional area, maturity, cross-sectional circularity, shape, surface roughness, etc. Optical filtering provides information about composition (natural or man-made) and appearance (color and polarization).

Abstract: An apparatus for testing fibers includes a single fiber preparation and separation device for separating fibers from a sample of multiple fibers and producing an output of single fibers. A fiber transport means, preferably an air conduit, receives the single fibers and transports them to a removed location where at least one fiber is sampled from the transport means. In the preferred embodiment, the sampler is a hook that is inserted into, and removed from, an air conduit to hook and remove single fibers carried in a stream of air inside the air conduit. A testing apparatus associated with the sampler then determines at least one characteristic of the sampled fiber, such as strength, tension as a function of elongation, or cross sectional characteristics.

Abstract: A fiber testing apparatus includes two support members for holding a fiber and a positioning mechanism to facilitate placement of the fiber into engagement with the support members. A translation apparatus moves the two support members apart while a monitor records at least one characteristic of the fiber as it is tensioned. In one embodiment, the two support members are first and second clamps and the positioning apparatus includes first and second suctions oriented to draw the fiber in opposite directions and place the fiber in a substantially linear configuration adjacent to both clamps. In another embodiment, a hook and clamp configuration is utilized, and in yet another embodiment a vacuum groove is employed to facilitate positioning of the fiber.