Abstract: A plug-in lamp socket assembly is provided that maintains connections sealed to the environment between the electrical lamp leads, electrical socket contacts and circuits of the circuit carrier. The assembly has a lamp socket member for receiving a lamp in an aligned manner. A cap plate connects to the lamp socket member and is non-removable therefrom. The lamp socket has tabs that require proper alignment of the tabs for insertion into a circuit carrier having circuits molded therein. An O-ring seals the removable connection between the lamp socket, cap plate, assembly and the circuit carrier. The circuit carrier is sealed to the lens housing.

Abstract: A plug-in lamp socket assembly is provided that maintains connections sealed to the environment between the electrical lamp leads, electrical socket contacts and circuits of the circuit carrier. The assembly has a lamp socket member for receiving a lamp in an aligned manner. A cap plate connects to the lamp socket member and is non-removable therefrom. The lamp socket has tabs that require proper alignment of the tabs for insertion into a circuit carrier having circuits molded therein. An O-ring seals the removable connection between the lamp socket, cap plate, assembly and the circuit carrier. The circuit carrier is sealed to the lens housing.

Abstract: A wire preparation machine for fabricating a continuous length of insulation clad wire into a plurality of cut and stripped wire leads. The machine includes a preparation station whereat the wire is cut and stripped. Located at the preparation station are a cutting mechanism for cutting the wire and a stripping mechanism spaced a given distance from the cutting mechanism for stripping insulation from the wire lead exposing a given length of conductor from the end of the wire lead. An intermittent wire drive mechanism is provided for moving the wire to the preparation station after each cutting and stripping operation. The stripping mechanism is mounted on a stripper mounting means for movement relative to the cutting mechanism so as to vary the distance therebetween. Control means is provided for programming the distance the stripper mounting means is allowed to move the cutting mechanism after each cutting and stripping operation.

Abstract: A connector harness assembly machine which includes a wire preparation assembly for cutting and stripping a reel of wire to provide a plurality of unterminated cut and stripped wire leads of various lengths. The cut and stripped wire lead is then transported by means of a wire transport assembly to a plurality of stations comprising a wire termination assembly. The wire termination assembly includes a wire pickup station whereat the cut and stripped wire lead is picked up, an insulation strip test station including an insulation strip sensor to check whether insulation has been stripped from the wire, a crimp station including crimping means for crimping a terminal onto a wire lead, a terminal test station including a terminal sensor to determine whether a terminal has been properly crimped, a wire reject station including means for releasing an improperly prepared wire lead, and an insertion station where a terminated wire lead is inserted into a connector housing.

Abstract: A connector harness assembly machine includes a wire transport assembly which further includes a conveyor mounted on a conveyor track and having a plurality of wire carriers mounted thereon in spaced relationship with respect to one another. Each wire carrier releasably holds a wire lead in a generally horizontal disposition. The wire carrier is pivotable so that the wire carrier can change positions to carry the wire lead in a substantially vertical disposition for insertion into a housing. The wire transport assembly is driven by an intermittent drive. The harness fabrication assembly has wire grippers for gripping and inserting a wire lead held in the wire carrier upwardly into a connector housing held at the insertion station. Associated with the insertion station is a test probe mechanism to check whether a terminated wire lead has been properly inserted into a connector housing and reject means for rejecting a connector harness assembly which has an improperly inserted terminated wire lead.