Abstract: A tool for forming a dental restoration includes a mold body configured to provide a customized fit with at least one tooth of a patient. In some examples, the mold body defines an aperture configured to align with a portion of a surface of a tooth. The aperture is sufficiently large to allow placement and flow of restorative material over the desired portion of the surface of the tooth to be restored. The mold body is configured to combine with the at least one tooth of the patient to define a mold cavity encompassing at least a portion of desired tooth structure of the tooth to be restored.

Abstract: A custom tool for forming a dental restoration in a mouth of a patient includes a one-piece mold body providing for a customized fit with at least one tooth of the patient, the one-piece mold body including an occlusal portion forming an occlusal surface corresponding with an occlusal surface of the tooth, a mesial proximal portion forming a mesial proximal surface corresponding with a mesial proximal surface of the tooth, and a distal proximal portion forming a distal proximal surface corresponding with a distal proximal surface of the tooth. The mold body is configured to combine with the tooth of the patient to form a mold cavity encompassing missing tooth structure of the tooth. The occlusal portion, the mesial proximal portion, and the distal proximal portion are based on three-dimensional scan data of the mouth of the patient.

Abstract: A custom tool for forming a dental restoration in a mouth of a patient includes a facial mold body for a patient-specific, customized fit with the facial side of at least one tooth of the patient, wherein the facial mold body includes a restorative portion and a first engagement portion extending away from the restorative portion; a lingual mold body for a patient-specific, customized fit with the lingual side of the tooth of the patient, wherein the lingual mold body includes a restorative portion and a first engagement portion extending away from the restorative portion; wherein the first engagement portion of the facial mold body interlocks with the first engagement portion of the lingual mold body; and wherein the facial mold body and lingual mold body are configured to combine with the tooth of the patient to form a mold cavity encompassing missing tooth structure of at least one tooth to be restored.

Abstract: A custom tool for forming a dental restoration in a mouth of a patient. The custom tool includes a facial mold body for a patient-specific, customized fit with the facial side of at least one tooth of the patient, wherein the facial mold body includes a restorative portion, at least one aperture aligned with a portion of a surface of a tooth to be restored and at least one door having an inner surface forming a portion of the mold cavity encompassing missing tooth structure of the tooth to be restored, wherein the door mates with the aperture; a lingual mold body for a patient-specific, customized fit with the lingual side of the tooth of the patient, wherein the lingual mold body includes a restorative portion; wherein the facial mold body and lingual mold body are configured to interlock together; and wherein the facial mold body and lingual mold body are configured to combine with the tooth of the patient to form a mold cavity encompassing missing tooth structure of at least one tooth to be restored.

Abstract: A custom tool for forming a dental restoration in a mouth of a patient includes a first mold body providing for a customized fit with at least one tooth of the patient. The first mold body includes a portion corresponding with at least a first surface of the tooth and an interproximal portion corresponding with an interproximal surface of the tooth, the interproximal portion being of unitary construction. The first mold body is configured to combine with the tooth of the patient to form a mold cavity encompassing a first portion of missing tooth structure of the tooth.

Abstract: The present disclosure provides a core-sheath filament. The core-sheath filament includes an adhesive core and a non-tacky sheath, wherein the sheath exhibits a melt flow index of less than 15 grams per 10 minutes. The present disclosure also provides a method of printing an adhesive. The method includes a) melting a core-sheath filament in a nozzle to form a molten composition, and b) dispensing the molten composition through the nozzle onto a substrate. Steps a) and b) are carried out one or more times to form a printed adhesive. The core-sheath filament includes an adhesive core and a non-tacky sheath. Further, methods are provided, including receiving, by a manufacturing device having one or more processors, a digital object comprising data specifying an article; and generating, with the manufacturing device by an additive manufacturing process using a core-sheath filament, the article including a printed adhesive based on the digital object.

Abstract: A custom tool for forming a dental restoration in a mouth of a patient includes a mold body providing for a customized fit with at least one tooth of the patient. The mold body includes a facial portion forming a facial surface corresponding with a facial surface of the tooth, and a separate lingual portion forming a lingual surface corresponding with a lingual surface of the tooth. The mold body is configured to combine with the tooth of the patient to form a mold cavity encompassing missing tooth structure of the tooth.

Abstract: A custom tool for forming a dental restoration in a mouth of a patient includes a mold body providing for a customized fit with at least one tooth of the patient. The mold body includes a facial portion forming a facial surface corresponding with a facial surface of the tooth, and a separate lingual portion forming a lingual surface corresponding with a lingual surface of the tooth. The mold body is configured to combine with the tooth of the patient to form a mold cavity encompassing missing tooth structure of the tooth.

Abstract: An additively manufactured dental crown with a wall having a bottom edge and an occlusal portion joined with the wall opposite the bottom edge. The wall and occlusal portion form an interior surface and an opposing exterior surface. By using additive manufacturing and materials for such, the dental crown can have thin walls with a thickness of less than 300 microns at the thinnest portion of it and can include fine printed features such as identifiers, internal ribs, slots, porous meshes, and retention elements.

Abstract: The method of making a three-dimensional article includes heating a composition comprising a polymer and hollow ceramic microspheres, extruding the composition in molten form from an extrusion head to provide at least a portion of a first layer of the three-dimensional article, and extruding at least a second layer of the composition in molten form from the extrusion head onto at least the portion of the first layer to make at least a portion of the three-dimensional article. Three-dimensional articles are also described. A composition including a polymer and hollow ceramic microspheres is also described. The composition may be a filament. The polymer is at least one of a low-surface-energy polymer or polyolefin. The composition can be useful, for example, in melt extrusion additive manufacturing, for example, fused filament fabrication.

Abstract: A tool for forming a dental restoration includes a mold body configured to combine with a tooth of a patient to define a mold cavity encompassing at least a portion of desired tooth structure of the tooth. In some examples, the portion of desired tooth structure defines an interproximal surface of the tooth. The mold body may include, in some examples, a base member configured to provide a customized fit with at least one tooth of the patient to attach the mold body to the at least one tooth, and an interproximal member extending from the base member and configured to be disposed between adjacent teeth of the patient when the base member is fit over the at least one tooth. The interproximal member defines a surface of the mold cavity.

Abstract: In some examples, a tool for forming a dental restoration comprises a preformed mold body configured to provide a patient-specific, customized fit with at least one tooth to be restored of a patient. The mold body is configured to align with a portion of a surface of the at least one tooth, and is configured to combine with the at least one tooth to define a mold cavity encompassing at least a portion of desired tooth structure of the at least one tooth to be restored of the patient. The portion of desired tooth structure defines a transition from a supragingival surface of the at least one tooth to a subgingival surface of the at least one tooth.

Abstract: A custom tool for forming a dental restoration in a mouth of a patient includes a first mold body providing for a customized fit with at least one tooth of the patient. The first mold body includes a portion corresponding with at least a first surface of the tooth and an interproximal portion corresponding with an interproximal surface of the tooth, the interproximal portion being of unitary construction. The first mold body is configured to combine with the tooth of the patient to form a mold cavity encompassing a first portion of missing tooth structure of the tooth.

Abstract: A method of making an adhesive is provided, including obtaining an actinic radiation-polymerizable adhesive precursor composition disposed against a surface of an actinic radiation-transparent substrate and irradiating a first portion of the actinic radiation-polymerizable adhesive precursor composition through the actinic radiation-transparent substrate for a first irradiation dosage. The method further includes irradiating a second portion of the actinic radiation-polymerizable adhesive precursor composition through the actinic radiation-transparent substrate for a second irradiation dosage. The first portion and the second portion are adjacent to or overlapping with each other and the first irradiation dosage and the second irradiation dosage are not the same. The method forms an integral adhesive having a variable thickness in an axis normal to the surface of the actinic radiation-transparent substrate.

Abstract: A custom tool for forming a dental restoration in a mouth of a patient includes a one-piece mold body providing for a customized fit with at least one tooth of the patient, the one-piece mold body including an occlusal portion forming an occlusal surface corresponding with an occlusal surface of the tooth, a mesial proximal portion forming a mesial proximal surface corresponding with a mesial proximal surface of the tooth, and a distal proximal portion forming a distal proximal surface corresponding with a distal proximal surface of the tooth. The mold body is configured to combine with the tooth of the patient to form a mold cavity encompassing missing tooth structure of the tooth.

Abstract: An additively manufactured dental crown with a wall having a bottom edge and an occlusal portion joined with the wall opposite the bottom edge. The wall and occlusal portion form an interior surface and an opposing exterior surface. By using additive manufacturing and materials for such, the dental crown can have thin walls with a thickness of less than 300 microns at the thinnest portion of it and can include fine printed features such as identifiers, internal ribs, slots, porous meshes, and retention elements.

Abstract: A custom tool for forming a dental restoration in a mouth of a patient includes a mold body providing for a customized fit with at least one tooth of the patient. The mold body includes a facial portion forming a facial surface corresponding with a facial surface of the tooth, and a separate lingual portion forming a lingual surface corresponding with a lingual surface of the tooth. The mold body is configured to combine with the tooth of the patient to form a mold cavity encompassing missing tooth structure of the tooth.

Abstract: Three-dimensional test objects provide for assessment of a 3D scanner over a range of scales, frequencies, and/or depths. The test objects may include a substrate having a substantially planar top surface and a plurality of surface features. In some examples, the surface features include a plurality of wedges projecting above the plane of the top surface and extending radially outward from an origin to form a three dimensional star pattern. The shape of the surface features may be periodic or non-periodic. In other examples, the depth of the surface features is decoupled from their lateral frequency.

Abstract: A method of making an adhesive is provided, including obtaining an actinic radiation-polymerizable adhesive precursor composition disposed against a surface of an actinic radiation-transparent substrate and irradiating a first portion of the actinic radiation-polymerizable adhesive precursor composition through the actinic radiation-transparent substrate for a first irradiation dosage. The method further includes irradiating a second portion of the actinic radiation-polymerizable adhesive precursor composition through the actinic radiation-transparent substrate for a second irradiation dosage. The first portion and the second portion are adjacent to or overlapping with each other and the first irradiation dosage and the second irradiation dosage are not the same. The method forms an integral adhesive having a variable thickness in an axis normal to the surface of the actinic radiation-transparent substrate.