Abstract: A sealing technique is provided for forming complex and multiple seal configurations for fuel cells and other electrochemical cells. To provide a seal, for sealing chambers for oxidant, fuel and/or coolant, a groove network is provided extending through the various elements of the fuel cell assembly. A source of seal material is then connected to an external filling port and injected into the groove network, and the seal material is then cured to form the seal. There is thus formed a “seal in place”, that is robust and can accommodate variations in tolerances and dimensions, and that can be bonded, where possible, to individual elements of the fuel cell assembly. This avoids the difficulty, labor intensive cost and complexity of manually assembling many individual gaskets into complex groove shapes and the like. The seal material can be selected to be comparable with a wide variety of gases, liquid coolants and the like.

Abstract: A regenerative fuel cell system, comprising an electrolyzer portion and a fuel cell portion; the electrolyzer portion has a closeable hydrogen inlet and a hydrogen outlet in communication with the cathode of the electrolyzer portion for conducting hydrogen, a gas bypass having a gas bypass inlet and a gas bypass outlet for conducting oxidant gas for fuel cell reaction to the fuel cell portion, a water inlet and an oxygen-water outlet for exhausting oxygen generated in electrolyzer operation and coolant water from the fuel cell portion out of the electrolyzer portion; the fuel cell portion has a hydrogen inlet, a first closeable hydrogen outlet for exhausting excess hydrogen in fuel cell mode, a second closeable hydrogen outlet for exhausting hydrogen generated in the electrolyzer portion in electrolyzer mode, an oxidant gas inlet, an oxidant gas outlet, a coolant water inlet and a coolant water outlet; and the hydrogen inlet of the fuel cell portion being in communication with the hydrogen outlet of the elect

Abstract: The present invention relates to a fuel cell system for producing electrical power and a method of operating same. The fuel cell has a first reactant inlet, a first reactant outlet, a second reactant inlet, and a second reactant outlet. The invention involves (a) providing a first reactant incoming stream to the first reactant inlet at a first reactant supply rate; (b) providing a second reactant incoming stream to the second reactant inlet at a second reactant supply rate; (c) conditioning at least one of the first reactant incoming stream and the second reactant incoming stream to a selected conditioning level; and, (d) selectably and temporarily reducing the selected conditioning level to increase at least one of the first reactant supply rate and the second reactant supply rate.

Abstract: The present invention relates to a fuel cell system and a method of operating same, The fuel cell has a first reactant inlet, a first reactant outlet, a second reactant inlet, a second reactant outlet. The invention involves (a) providing a first reactant incoming stream to the first reactant inlet; (b) providing a second reactant incoming stream to the second reactant inlet; (c) monitoring a fuel cell state variable indicative of flooding; (d) based on the fuel cell state variable, determining whether the fuel cell is flooded; and, (e) providing an additional amount of the first reactant to the fuel cell when the fuel cell is flooded.

Abstract: A fuel cell system and a method of operating same are provided. The fuel cell system includes a fuel cell for driving a load, at least one fuel cell peripheral, a device for measuring at least one fuel cell operation characteristic, and at least one controller for controlling the operation of at least one fuel cell peripheral based on the at least one fuel cell operation characteristic. The fuel cell operation characteristic is divided into at least two ranges, and operation of at least one fuel cell is controlled to provide it with a respective operational characteristic for each range of operation of the fuel cell system.

Abstract: A fuel cell system, comprising: a fuel cell for producing electrical energy; a load driven by the fuel cell; a first reactant supply line for supplying a first reactant to the fuel cell; a second reactant supply line for supplying a second reactant to the fuel cell; a first reactant buffer for storing first reactant and supplying an additional amount of first reactant to the fuel cell in response to an increase in a measured characteristic; a first flow regulating device that regulating the amount of the first reactant supplied from the first reactant buffer to the fuel cell; and a controller for controlling the first flow regulating device in response to the measured characteristic.

Abstract: A fuel cell system and a method of operating same. The fuel cell system comprises a fuel cell for driving a load, a first process delivery device for supplying a first process fluid to the fuel cell, and a controller for controlling an operation rate of the first process fluid delivery device based on an overriding signal received from a signal source external to the controller and the fuel cell.

Abstract: A method and apparatus are provided for delivery and regulation of a process fluid to a multi-cell electrochemical device. A controller regulates the process fluid flow, after at least one of the process parameters indicates a drop in load current draw, based on the operating rate of the fuel cell and the rate of decrease in the load.

Abstract: A method and apparatus are provided for delivery and regulation of process fluid flow of a multi-cell electrochemical device. A controller regulates the process fluid flow using pre-determined setpoints stored in the controller until at least one of the process parameters has reached a pre-determined value when the controller is switched to the open loop control mode, and the controller regulates the process fluid flow using at least one of the process parameter signals when the controller is switched to the closed loop control mode.

Abstract: The present Invention relates to a humidifier that has a housing defining a chamber having at least one open end. The housing is provided with a gas inlet connectable in fluid communication with a source of gas having a first moisture content, and a gas outlet connectable with a passageway for the withdrawal of a gas having a second moisture content greater than the first moisture content. The humidifier also has at least one fluid distributing portion disposed within the at least one open end of the housing to continuously distribute a fluid within the chamber, and at least one baffle disposed within the housing to define a flow path for the gas to be humidified. During operation, the gas absorbs at least a portion of the fluid as the fluid is being continuously distributed in the chamber thereby increasing the moisture content of the gas as it travels from the gas inlet towards the gas outlet.

Abstract: A fuel cell system has: a fuel cell having a first reactant inlet, a first reactant outlet, a second reactant inlet, a second reactant outlet, and optionally a coolant inlet and coolant outlet. A first reactant supply subsystem supplies a first reactant incoming stream to the first reactant inlet of the fuel cell. A second reactant supply subsystem supplies a second reactant incoming stream to the second reactant inlet of the fuel cell. A first reactant recirculation subsystem recirculates at least a portion of the first reactant exhaust stream from the first reactant outlet to a regenerative dryer subsystem in which one portion of the heat and moisture in first reactant exhaust stream is transferred to one of the first reactant incoming stream in the first reactant supply subsystem and the second reactant incoming stream in the second reactant supply subsystem. Another portion of the heat and moisture is transferred to the other stream.

Abstract: A fuel cell system has: a fuel cell having a first reactant inlet, a first reactant outlet, a second reactant inlet, a second reactant outlet, and optionally a coolant inlet and coolant outlet. A first reactant supply subsystem supplies a first reactant incoming stream to the first reactant inlet of the fuel cell. A second reactant supply subsystem supplies a second reactant incoming stream to the second reactant inlet of the fuel cell. A first reactant recirculation subsystem recirculates at least a portion of the first reactant exhaust stream from the first reactant outlet to an enthalpy shifting subsystem in which one portion of the heat and moisture in first reactant exhaust stream is transferred to one of the first reactant incoming stream in the first reactant supply subsystem and the second reactant incoming stream in the second reactant supply subsystem. Another portion of the heat and moisture is transferred to the other stream.

Abstract: A manifold for a fuel cell system, has a manifold body and a plurality of first ports in the manifold body, for connecting to fuel cell peripherals. A plurality of second ports in the manifold body provide connections to a fuel cell. A plurality of first fluid passages within the manifold provide communication between respective ones of the first ports and respective ones of the second ports, whereby, in use, the fluid passages communicate fluids between the fuel cell stack and fuel cell peripherals. The manifold provides a higher degree of system integration, considerably reduced piping, fittings and associated hardware and hence generally reduces the size and weight of the fuel cell system. Thermal-fluid related system losses are also minimized.

Abstract: A condenser, for cooling a gas flow containing a vapor to promote condensation of the vapor, has a generally cylindrical chamber. Gas is admitted at one end of the chamber and is given a swirl component of velocity. The gas then travels axially along the length of the chamber, and passes radially through poles into the bore of a separator. The swirl velocity of the gas flow tends to through water droplets radially outwards, where they can drain down the inside of a casing defining the chamber. The separator can include a skirt portion separating the main chamber from a water collection compartment. Cooling to cause condensation is provided by an external jacket, preferably having a coolant flowing through it in a helical fashion.

Abstract: A regenerative fuel cell system, comprising an electrolyzer portion and a fuel cell portion; the electrolyzer portion has a closeable hydrogen inlet and a hydrogen outlet in communication with the cathode of the electrolyzer portion for conducting hydrogen, a gas bypass having a gas bypass inlet and a gas bypass outlet for conducting oxidant gas for fuel cell reaction to the fuel cell portion, a water inlet and an oxygen-water outlet for exhausting oxygen generated in electrolyzer operation and coolant water from the fuel cell portion out of the electrolyzer portion; the fuel cell portion has a hydrogen inlet, a first closeable hydrogen outlet for exhausting excess hydrogen in fuel cell mode, a second closeable hydrogen outlet for exhausting hydrogen generated in the electrolyzer portion in electrolyzer mode, an oxidant gas inlet, an oxidant gas outlet, a coolant water inlet and a coolant water outlet; and the hydrogen inlet of the fuel cell portion being in communication with the hydrogen outlet of the elect

Abstract: The present invention relates to a humidifier that comprises a housing, at least one water distributing portion having a plurality of water distributing ports, and at least one baffle disposed within the housing to define a flow path for the gas to be humidified. Packing material can be provided in the housing to further increase the contact area between the gas and the water, if desired.

Abstract: A sealing technique is provided for forming complex and multiple seal configurations for fuel cells and other electrochemical cells. To provide a seal, for sealing chambers for oxidant, fuel and/or coolant, a groove network is provided extending through the various elements of the fuel cell assembly. A source of seal material is then connected to an external filling port and injected into the groove network, and the seal material is then cured to form the seal. There is thus formed a “seal in place”, that is robust and can accommodate variations in tolerances and dimensions, and that can be bonded, where possible, to individual elements of the fuel cell assembly. This avoids the difficulty, labor intensive cost and complexity of manually assembling many individual gaskets into complex groove shapes and the like. The seal material can be selected to be comparable with a wide variety of gases, liquid coolants and the like.

Abstract: A flow field plate for a fuel cell has, on the front side thereof, flow channels for a reactant gas. At least two slots extending from the front thereof to the rear side. On the rear side, for each of the two apertures for the reactant gas, there is an aperture extension, providing a flow path from each aperture to a respective slot. The enables sealing surfaces, on the two surfaces to be offset so as to be fully supported, and to be located on opposite sides of corresponding slots. The arrangement avoids having to provide seal or gasket portions crossing flow channels and ensures that all portions of each gasket are properly supported.

Abstract: A power supply includes a fuel cell stack, a thermoelectric module and a burner module. The fuel cell stack generates a primary source of electricity and secondary source of heat. The thermoelectric module generates a secondary source of electricity. The burner module is juxtaposed to the fuel cell stack and the thermoelectric module, to provide primary heat to the system and to generate a temperature differential across the thermoelectric module, and to pre-heat a fuel and an oxidant for the fuel cell stack. The burner module is regulated to maintain a given system temperature, or when needed by the thermoelectric generator for secondary power generation.