Patents by Inventor Joseph CAVANAUGH
Joseph CAVANAUGH has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20260078996Abstract: A below the surface infrastructure monitoring system includes a polymeric geogrid comprising one or more sensors attached thereto; a sensor pod attached to the geogrid via fasteners and comprising a microcontroller, a wireless communications adapter, and a protective enclosure for receiving signals from the sensors; and a computing network comprising an infrastructure processing engine configured to receive the sensor signals and apply a multi-parameter algorithm using the received signals and data stored in a database to assess subsurface conditions.Type: ApplicationFiled: November 24, 2025Publication date: March 19, 2026Applicant: Tensar International CorporationInventors: Joseph Cavanaugh, Matthew Hammond, John Wallace
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Publication number: 20260056006Abstract: Disclosed are various embodiments that relate to a pavement infrastructure intelligence system including pavement infrastructure having a surface course and a substructure layer, and a sensor-enabled geosynthetic layer disposed within the substructure layer and beneath the surface course. The geosynthetic layer comprises a geogrid or geofabric carrying sensors configured to generate signals indicative of at least one substructure parameter. An edge device including a microcontroller is connected to the sensors and is operatively coupled via a communication interface to a computing network to transmit derived data. An infrastructure processing engine on the network evaluates the at least one parameter against threshold values and generates an alert when the at least one parameter exceeds a threshold.Type: ApplicationFiled: October 28, 2025Publication date: February 26, 2026Applicant: Tensar International CorporationInventors: Joseph Cavanaugh, Matthew Hammond, John Wallace
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Patent number: 12504268Abstract: A sensor-enabled geogrid system for and method of monitoring the health, condition, and/or status of infrastructure is disclosed. In some embodiments, the sensor-enabled geogrid system includes a sensor-enabled geogrid that further includes a geogrid holding an arrangement of one or more sensors. The sensor-enabled geogrid system further includes a communication means or network for collecting information and/or data from the sensor enabled geogrid about the health, condition, and/or status of infrastructure. Further, a method of using the presently disclosed sensor-enabled geogrid system for monitoring the health, condition, and/or status of infrastructure is provided.Type: GrantFiled: February 1, 2021Date of Patent: December 23, 2025Assignee: Tensar International CorporationInventors: Joseph Cavanaugh, Matthew Hammond, John Wallace
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Patent number: 12455156Abstract: A system for monitoring pavement infrastructure includes an edge network enabled sensor-enabled geogrid embedded within the pavement infrastructure, a microcontroller configured to receive signals from the sensor-enabled geogrid, and a communication network for transmitting the received signals from the microcontroller to a computer network. The sensor-enabled geogrid provides real-time data on the condition of the pavement, enabling efficient monitoring and maintenance. The microcontroller processes the signals from the geogrid, and the communication network facilitates the transmission of this data to a remote computer network for analysis and decision-making. This system enhances the ability to monitor pavement conditions, potentially improving maintenance strategies and extending the lifecycle of pavement infrastructure.Type: GrantFiled: February 1, 2021Date of Patent: October 28, 2025Assignee: Tensar International CorporationInventors: Joseph Cavanaugh, Matthew Hammond, John Wallace
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Publication number: 20250327260Abstract: An expanded multilayer integral geogrid includes a plurality of oriented strands interconnected by partially oriented junctions having an array of openings therein that is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one inner layer thereof having a structure that is expanded relative to at least one other layer of the multiple layers. By virtue of the expanded inner layer structure, the expanded multilayer integral geogrid provides for increased layer compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the expanded multilayer integral geogrid in soil geosynthetic reinforcement, and economic benefits compared to a like integral geogrid without an expanded inner layer structure.Type: ApplicationFiled: April 2, 2025Publication date: October 23, 2025Applicant: Tensar International CorporationInventors: Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
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Publication number: 20250237032Abstract: Aspects of a method for stabilizing geotechnical environments involves the use of a substantially planar geogrid featuring primary and secondary nodes, non-continuous ribs terminating at secondary nodes, continuous ribs intersecting at primary nodes, and a compressible cellular layer. The method includes trapping varied aggregate within confinement elements formed by the nodes and ribs, and compressing the aggregate against the compressible cellular layer. This compression embeds the aggregate into the cellular layer, effectively locking it in place and enhancing the stability of the geotechnical environment. The design of the geogrid and the interaction between the aggregate and the compressible layer provide improved load distribution and resistance to environmental stresses and trafficking.Type: ApplicationFiled: April 8, 2025Publication date: July 24, 2025Applicant: Tensar International CorporationInventors: Andrew CURSON, Tom Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
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Publication number: 20250230620Abstract: An expanded multilayer integral geogrid includes a plurality of oriented strands interconnected by partially oriented junctions having an array of openings therein that is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one inner layer thereof having a structure that is expanded relative to at least one other layer of the multiple layers. By virtue of the expanded inner layer structure, the expanded multilayer integral geogrid provides for increased layer compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the expanded multilayer integral geogrid in soil geosynthetic reinforcement, and economic benefits compared to a like integral geogrid without an expanded inner layer structure.Type: ApplicationFiled: April 2, 2025Publication date: July 17, 2025Applicant: Tensar International CorporationInventors: Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
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Publication number: 20250187257Abstract: A monolayer multi-axial integral geogrid suitable for stabilizing aggregate includes a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings therein. Oriented ribs extending inwardly from each of said outer hexagons support and surround a smaller inner hexagon having oriented strands thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands that extend continuously throughout the entirety of the geogrid and form additional triangular openings. The geogrid thus includes three different repeating geometric shapes. The inner hexagons preferably also can move up and down, out of the plane of the geogrid. The multi-axial integral geogrid thus provides a geometry that can better engage with, confine and stabilize a greater variety and quality of aggregates.Type: ApplicationFiled: December 17, 2024Publication date: June 12, 2025Applicant: Tensar International CorporationInventors: Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
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Publication number: 20250187256Abstract: A monolayer multi-axial integral geogrid suitable for stabilizing aggregate includes a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings therein. Oriented ribs extending inwardly from each of said outer hexagons support and surround a smaller inner hexagon having oriented strands thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands that extend continuously throughout the entirety of the different repeating geometric shapes. The inner hexagons preferably also can move up and down, out of the plane of the geogrid. The multi-axial integral geogrid thus provides a geometry that can better engage with, confine and stabilize a greater variety and quality of aggregates.Type: ApplicationFiled: December 17, 2024Publication date: June 12, 2025Applicant: Tensar International CorporationInventors: Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
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Publication number: 20250189293Abstract: A sensor-enabled geogrid system for and method of monitoring the health, condition, and/or status of rail track infrastructure is disclosed. In some embodiments, the sensor-enabled geogrid system includes a sensor-enabled geogrid that further includes a geogrid holding an arrangement of one or more sensors. The sensor-enabled geogrid system further includes a communication means or network for collecting information and/or data from the sensor-enabled geogrid about the health, condition, and/or status of rail track infrastructure. Further, a method of using the presently disclosed sensor-enabled geogrid system for monitoring the health, condition, and/or status of rail track infrastructure is provided.Type: ApplicationFiled: February 17, 2025Publication date: June 12, 2025Applicant: Tensar International CorporationInventors: Joseph Cavanaugh, Matthew Hammond, John Wallace
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Patent number: 12291829Abstract: An expanded multilayer integral geogrid includes a plurality of oriented strands interconnected by partially oriented junctions having an array of openings therein that is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one inner layer thereof having a structure that is expanded relative to at least one other layer of the multiple layers. By virtue of the expanded inner layer structure, the expanded multilayer integral geogrid provides for increased layer compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the expanded multilayer integral geogrid in soil geosynthetic reinforcement, and economic benefits compared to a like integral geogrid without an expanded inner layer structure.Type: GrantFiled: December 19, 2022Date of Patent: May 6, 2025Assignee: TENSAR INTERNATIONAL CORPORATIONInventors: Andrew Curson, Tom-Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher, Daniel Mark Baker, Manoj Kumar Tyagi, Joseph Cavanaugh
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Patent number: 12270173Abstract: Aspects of a geogrid system and method for improving substrate interactions within a geotechnical environment is disclosed. In one aspect a geotechnical environment is configured with a horizontal multilayer mechanically stabilizing geogrid. In said aspect the geogrid is extruded with a polymeric material and a compressible cellular layer, wherein the geogrid comprises a heightened aspect ratio with a patterned structure of engineered discontinuities and a plurality of strong axes. The combination of elements provides for a system and method of stabilizing soils and aggregate, by resisting lateral movement from the strong axes, and trapping particles in the patterned structure of engineered discontinuities.Type: GrantFiled: December 27, 2023Date of Patent: April 8, 2025Assignee: Tensar International CorporationInventors: Andrew Curson, Tom Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher, Daniel Mark Baker, Manoj Kumar Tyagi, Joseph Cavanaugh
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MULTILAYER INTEGRAL GEOGRIDS HAVING A CELLULAR LAYER STRUCTURE, AND METHODS OF MAKING AND USING SAME
Publication number: 20250109565Abstract: A multilayer integral geogrid, including one or more cellular layers, has a plurality of oriented multilayer strands interconnected by partially oriented multilayer junctions with an array of openings therein. The multilayer integral geogrid having one or more cellular layers is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one outer layer thereof having the cellular structure. By virtue of the cellular layer structure, the multilayer integral geogrid provides for increased layer vertical compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the multilayer integral geogrid to stabilize and strengthen soil, aggregates, or other particulate materials.Type: ApplicationFiled: October 11, 2024Publication date: April 3, 2025Applicant: Tensar International CorporationInventors: Joseph CAVANAUGH, Manoj Kumar TYAGI, Daniel Mark BAKER, Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER -
Publication number: 20250102284Abstract: Disclosed are various embodiments for a sensor enabled geogrid for the monitoring and detection of subgrade deformation in infrastructure such as roadways, railways, working platforms, and marine applications. The system and methods contain a sensor enabled geogrid, inertial measurement units (IMUs), one or more sensors, a data collection apparatus such as a sensor pod, an information transmission apparatus such as a gateway device, a communications network, and a computing device capable of performing analytics on information from the IMU's and other sensors. The disclosure further includes methods of processing information received from a sensor enabled geogrid by a sensor pod. In the example, the sensor pod transmits received information to a gateway device for transmitting to a backend computing system. The backend computing system then performs an analysis on the information to determine variance from an initial sensor position, and alerts of possible infrastructure failure.Type: ApplicationFiled: August 1, 2022Publication date: March 27, 2025Applicant: Tensar International CorporationInventors: Joseph CAVANAUGH, John WALLACE, Matthew HAMMOND, Tom Ross JENKINS
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Patent number: 12228397Abstract: A sensor-enabled geogrid system for and method of monitoring the health, condition, and/or status of rail track infrastructure is disclosed. In some embodiments, the sensor-enabled geogrid system includes a sensor-enabled geogrid that further includes a geogrid holding an arrangement of one or more sensors. The sensor-enabled geogrid system further includes a communication means or network for collecting information and/or data from the sensor enabled geogrid about the health, condition, and/or status of rail track infrastructure. Further, a method of using the presently disclosed sensor-enabled geogrid system for monitoring the health, condition, and/or status of rail track infrastructure is provided.Type: GrantFiled: February 1, 2021Date of Patent: February 18, 2025Assignee: Tensar International CorporationInventors: Joseph Cavanaugh, Matthew Hammond, John Wallace
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MULTILAYER INTEGRAL GEOGRIDS HAVING A CELLULAR LAYER STRUCTURE, AND METHODS OF MAKING AND USING SAME
Publication number: 20250034824Abstract: A multilayer integral geogrid, including one or more cellular layers, has a plurality of oriented multilayer strands interconnected by partially oriented multilayer junctions with an array of openings therein. The multilayer integral geogrid having one or more cellular layers is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one outer layer thereof having the cellular structure. By virtue of the cellular layer structure, the multilayer integral geogrid provides for increased layer vertical compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the multilayer integral geogrid to stabilize and strengthen soil, aggregates, or other particulate materials.Type: ApplicationFiled: July 26, 2023Publication date: January 30, 2025Applicant: Tensar International CorporationInventors: Joseph CAVANAUGH, Manoj Kumar TYAGI, Daniel Mark BAKER, Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER -
Patent number: 12208564Abstract: A monolayer multi-axial integral geogrid suitable for stabilizing aggregate includes a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings therein. Oriented ribs extending inwardly from each of said outer hexagons support and surround a smaller inner hexagon having oriented strands thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands that extend continuously throughout the entirety of the geogrid and form additional triangular openings. The geogrid thus includes three different repeating geometric shapes. The inner hexagons preferably also can move up and down, out of the plane of the geogrid. The multi-axial integral geogrid thus provides a geometry configured to engage with, confine and stabilize a large variety and quality of aggregates.Type: GrantFiled: June 15, 2022Date of Patent: January 28, 2025Assignee: TENSAR INTERNATIONAL CORPORATIONInventors: Andrew Curson, Tom-Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher, Daniel Mark Baker, Manoj Kumar Tyagi, Joseph Cavanaugh
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Publication number: 20240391159Abstract: A monolayer multi-axial integral geogrid suitable for stabilizing aggregate includes a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings therein. Oriented ribs extending inwardly from each of said outer hexagons support and surround a smaller inner hexagon having oriented strands thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands that extend continuously throughout the entirety of the geogrid and form additional triangular openings. The geogrid thus includes three different repeating geometric shapes. The inner hexagons preferably also can move up and down, out of the plane of the geogrid. The multi-axial integral geogrid thus provides a geometry that can better engage with, confine and stabilize a greater variety and quality of aggregates.Type: ApplicationFiled: May 29, 2024Publication date: November 28, 2024Applicant: Tensar International CorporationInventors: Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
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Publication number: 20240391158Abstract: A monolayer multi-axial integral geogrid suitable for stabilizing aggregate includes a plurality of interconnected oriented strands and partially oriented junctions forming a repeating pattern of outer hexagons having an array of openings therein. Oriented ribs extending inwardly from each of said outer hexagons support and surround a smaller inner hexagon having oriented strands thus forming a plurality of trapezoidal openings and a single hexagonal opening. The oriented strands and partially oriented junctions of the outer hexagons form a plurality of linear strong axis strands that extend continuously throughout the entirety of the geogrid and form additional triangular openings. The geogrid thus includes three different repeating geometric shapes. The inner hexagons preferably also can move up and down, out of the plane of the geogrid. The multi-axial integral geogrid thus provides a geometry that can better engage with, confine and stabilize a greater variety and quality of aggregates.Type: ApplicationFiled: May 29, 2024Publication date: November 28, 2024Applicant: Tensar International CorporationInventors: Andrew CURSON, Tom-Ross JENKINS, Andrew Edward WALLER, Daniel John GALLAGHER, Daniel Mark BAKER, Manoj Kumar TYAGI, Joseph CAVANAUGH
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Multilayer integral geogrids having a cellular layer structure, and methods of making and using same
Patent number: 12139870Abstract: A multilayer integral geogrid, including one or more cellular layers, has a plurality of oriented multilayer strands interconnected by partially oriented multilayer junctions with an array of openings therein. The multilayer integral geogrid having one or more cellular layers is produced from a coextruded or laminated multilayer polymer starting sheet. The integral geogrid has a multilayer construction, with at least one outer layer thereof having the cellular structure. By virtue of the cellular layer structure, the multilayer integral geogrid provides for increased layer vertical compressibility under load, resulting in enhanced material properties that provide performance benefits to use of the multilayer integral geogrid to stabilize and strengthen soil, aggregates, or other particulate materials.Type: GrantFiled: July 26, 2023Date of Patent: November 12, 2024Assignee: TENSAR INTERNATIONAL CORPORATIONInventors: Joseph Cavanaugh, Manoj Kumar Tyagi, Daniel Mark Baker, Andrew Curson, Tom-Ross Jenkins, Andrew Edward Waller, Daniel John Gallagher