Abstract: Various fabric products incorporating exterior hydrostatic barriers and processes for manufacturing such fabric products are provided.

Abstract: A process for fabricating a three-dimensional, multi-layered fabric product with a moisture barrier is provided. A partially seamed inner lining fabric assembly having at least a two-dimensional shape is laminated with a membrane barrier film having flaps left un-laminated to cover at least one seam. The inner lining fabric assembly is further seamed and flaps of the of the membrane barrier film overlapped into contact with each other and sealed to provide a continuous moisture barrier. A process for fabricating a stretchable section of a garment with a moisture barrier is also provided. At least a section of a garment is formed from fibers arranged in a pattern having a direction of stretch in one direction and a three-dimensional surface texture such that a portion of the fibers protrude above another portion of the fibers. The stretchable section is stretched in the direction of stretch.

Abstract: A waterproof invisible barrier seam is formed between two fabric laminates, an outer shell fabric laminate and an inner lining fabric laminate. The seam includes an invisible seam tape that forms a hydrostatic barrier within the seam. The design of the seam allows the formation of an effective hydrostatic barrier along the seams of a soft shell garment, while retaining flexibility, stretch, aesthetic appearance, and reversibility.

Abstract: A process for fabricating a three-dimensional, multi-layered fabric product with a moisture barrier is provided. A partially seamed inner lining fabric assembly having at least a two-dimensional shape is laminated with a membrane barrier film having flaps left un-laminated to cover at least one seam. The inner lining fabric assembly is further seamed and flaps of the of the membrane barrier film overlapped into contact with each other and sealed to provide a continuous moisture barrier. A process for fabricating a stretchable section of a garment with a moisture barrier is also provided. At least a section of a garment is formed from fibers arranged in a pattern having a direction of stretch in one direction and a three-dimensional surface texture such that a portion of the fibers protrude above another portion of the fibers. The stretchable section is stretched in the direction of stretch.

Abstract: A waterproof invisible barrier seam is formed between two fabric laminates, an outer shell fabric laminate and an inner lining fabric laminate. The seam includes an invisible seam tape that forms a hydrostatic barrier within the seam. The design of the seam allows the formation of an effective hydrostatic barrier along the seams of a soft shell garment, while retaining flexibility, stretch, aesthetic appearance, and reversibility.

Abstract: A process for fabricating a three-dimensional, multi-layered fabric product with a moisture barrier is provided. A partially seamed inner lining fabric assembly having at least a two-dimensional shape is laminated with a membrane barrier film having flaps left un-laminated to cover at least one seam. The inner lining fabric assembly is further seamed and flaps of the of the membrane barrier film overlapped into contact with each other and sealed to provide a continuous moisture barrier. A process for fabricating a stretchable section of a garment with a moisture barrier is also provided. At least a section of a garment is formed from fibers arranged in a pattern having a direction of stretch in one direction and a three-dimensional surface texture such that a portion of the fibers protrude above another portion of the fibers. The stretchable section is stretched in the direction of stretch.

Abstract: Fabrication processes are provided for a fabric product that provide a continuous moisture and/or thermal barrier around the fabric product, eliminating moisture and thermal leakage through seams and other stitching perforations, and creating an equal barrier quality throughout the structure of the fabric product. A fabric product is also provided.

Abstract: Fabrication processes are provided for a fabric product that provide a continuous moisture and/or thermal barrier around the fabric product, eliminating moisture and thermal leakage through seams and other stitching perforations, and creating an equal barrier quality throughout the structure of the fabric product. A fabric product is also provided.

Abstract: A process for fabricating a three-dimensional, multi-layered fabric product with a moisture barrier is provided. A partially seamed inner lining fabric assembly having at least a two-dimensional shape is laminated with a membrane barrier film having flaps left un-laminated to cover at least one seam. The inner lining fabric assembly is further seamed and flaps of the of the membrane barrier film overlapped into contact with each other and sealed to provide a continuous moisture barrier. A process for fabricating a stretchable section of a garment with a moisture barrier is also provided. At least a section of a garment is formed from fibers arranged in a pattern having a direction of stretch in one direction and a three-dimensional surface texture such that a portion of the fibers protrude above another portion of the fibers. The stretchable section is stretched in the direction of stretch.

Abstract: Fabrication processes are provided for a fabric product that provide a continuous moisture and/or thermal barrier around the fabric product, eliminating moisture and thermal leakage through seams and other stitching perforations, and creating an equal barrier quality throughout the structure of the fabric product. A fabric product is also provided.

Abstract: A waterproof invisible barrier seam is formed between two fabric laminates, an outer shell fabric laminate and an inner lining fabric laminate. The seam includes an invisible seam tape that forms a hydrostatic barrier within the seam. The design of the seam allows the formation of an effective hydrostatic barrier along the seams of a soft shell garment, while retaining flexibility, stretch, aesthetic appearance, and reversibility.

Abstract: A waterproof invisible bather seam is formed between two fabric laminates, an outer shell fabric laminate and an inner lining fabric laminate. The seam includes an invisible seam tape that forms a hydrostatic bather within the seam. The design of the seam allows the formation of an effective hydrostatic barrier along the seams of a soft shell garment, while retaining flexibility, stretch, aesthetic appearance, and reversibility.

Abstract: A seam comprising a first piece of laminated fabric, a second piece of laminated fabric, a layer of adhesive hydrostatic polymer, and a seam tape wherein the first and second pieces of laminated fabrics are coupled together at a common border with the layer of adhesive hydrostatic polymer to form a seam, and wherein the seam tape is at least partially coupled along the seam. A method of forming a seam comprising stacking, in order, a first piece of laminated fabric, at least one strip of adhesive hydrostatic polymer, and a second piece of laminated fabric, ultrasonically coupling the first piece of laminated fabric, strips of adhesive hydrostatic polymer, and second piece of laminated fabric together, wherein at least a portion of adhesive hydrostatic polymer from the strips of adhesive hydrostatic polymer is extruded through the seam, and applying a seam tape along at least a portion of the seam.

Abstract: A waterproof invisible barrier seam is formed between two fabric laminates, an outer shell fabric laminate and an inner lining fabric laminate. The seam includes an invisible seam tape that forms a hydrostatic barrier within the seam. The design of the seam allows the formation of an effective hydrostatic barrier along the seams of a soft shell garment, while retaining flexibility, stretch, aesthetic appearance, and reversibility.

Abstract: A seam comprising a first piece of laminated fabric, a second piece of laminated fabric, a layer of adhesive hydrostatic polymer, and a seam tape wherein the first and second pieces of laminated fabrics are coupled together at a common border with the layer of adhesive hydrostatic polymer to form a seam, and wherein the seam tape is at least partially coupled along the seam. A method of forming a seam comprising stacking, in order, a first piece of laminated fabric, at least one strip of adhesive hydrostatic polymer, and a second piece of laminated fabric, ultrasonically coupling the first piece of laminated fabric, strips of adhesive hydrostatic polymer, and second piece of laminated fabric together, wherein at least a portion of adhesive hydrostatic polymer from the strips of adhesive hydrostatic polymer is extruded through the seam, and applying a seam tape along at least a portion of the seam.

Abstract: A prefabricated multi-layered flexible product which can be used as a liner for an outer shell or as a stand-alone product. A substrate fabric material is placed in parallel with a synthetic film membrane to form a two ply laminate, and with outer substrate fabric material(s) to form multi-ply laminates. A thermoplastic film is strategically placed in between the layers to enhance bonding. The laminate(s) and/or separate sheets of above materials are assembled by using a radio frequency welding process and then out into two or three dimensional forms, which in their bonded state form either a prefabricated component liner or a prefabricated stand-alone product. The form may be a glove, sock, shirt, boot/shoe, hat, jacket, pant, etc.

Abstract: A prefabricated multi-layered flexible product which can be used as a liner for an outer shell or as a stand-alone product. A substrate fabric material is placed in parallel with a synthetic film membrane to form a two ply laminate, and with outer substrate fabric material(s) to form multi- ply laminates. A thermoplastic film is strategically placed in between the layers to enhance bonding. The laminate(s) and/or separate sheets of above materials are assembled by using a radio frequency welding process and then cut into two or three dimensional forms, which in their bonded state form either a prefabricated component liner or a prefabricated stand alone product. The form may be a glove, sock, shirt, boot/shoe, hat, jacket, pant, etc.

Abstract: The present invention is directed to a thick pile sock which has heterogeneous body and foot portions. The foot portion has a heel, a toe and a base and is made out of a fiber which is an intimate blend of synthetic and natural fibers whereby the synthetic fibers enhance structure and wicking action and the natural fibers enhance absorption and resiliency. The body portion begins at least one and one-half inches above the heel of the foot portion and is made out of a fiber that is at least 60% of the intimate blend of synthetic and natural fibers of the foot portion with the balance being a heterogeneous elastic synthetic fiber. The thick pile sock can also be worn over an inner sock as part of a sock system.