Patents by Inventor Joseph E. Gatt

Joseph E. Gatt has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12655364
    Abstract: Provided herein are processes for recycling hydrocarbons in a used high performance lubricant such as wind turbine gear oil. In the present process and methodologies, the used high performance lubricant is not mixed with another type of used oil. The used high performance oil is contacted with a solvent in an extraction process. Contaminates are extracted and circular hydrocarbons are formed. Solvent can be recovered, and the circular hydrocarbon combined with a high performance base stock for use as a high performance lubricant in a mechanical system.
    Type: Grant
    Filed: January 30, 2025
    Date of Patent: June 16, 2026
    Assignee: ExxonMobil Technology and Engineering Company
    Inventors: Jordan C. Smith, Bennett D. Marshall, II, Pavel V. Kortunov, Joseph E. Gatt, Mohammed I. L. Abutaqiya, Theresa Lindsey Bunting, Yunlong Zhang, Brian D. Hogg, Joseph Chan, Christopher J. Wheeler
  • Publication number: 20250270468
    Abstract: Provided herein are processes for recycling hydrocarbons in a used high performance lubricant such as wind turbine gear oil. In the present process and methodologies, the used high performance lubricant is not mixed with another type of used oil. The used high performance oil is contacted with a solvent in an extraction process. Contaminates are extracted and circular hydrocarbons are formed. Solvent can be recovered, and the circular hydrocarbon combined with a high performance base stock for use as a high performance lubricant in a mechanical system.
    Type: Application
    Filed: January 30, 2025
    Publication date: August 28, 2025
    Inventors: Jordan C. Smith, Bennett D. Marshall, II, Pavel V. Kortunov, Joseph E. Gatt, Mohammed I. L. Abutaqiya, Theresa Lindsey Bunting, Yunlong Zhang, Brian D. Hogg, Joseph Chan, Christopher J. Wheeler
  • Patent number: 12239964
    Abstract: Methods and corresponding catalysts are provided for conversion of an aromatic feed containing C8+ aromatics (particularly C9+ aromatics) to form a converted product mixture comprising, e.g., benzene and/or xylenes. The aromatic feed can be converted in the presence of a catalyst that includes a silica binder, a mixture of a first zeolite having an MEL framework (such as ZSM-11 and/or an MFI framework (such as ZSM-5), and a second zeolite having an MOR framework, such as mordenite, particularly a mordenite synthesized using TEA or MTEA as a structure directing agent, and a metal. The catalyst can further include one or more metals supported on the catalyst.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: March 4, 2025
    Assignee: ExxonMobil Engineering & Technology Company
    Inventors: Joseph E. Gatt, Maryam Peer, Natalie A. Fassbender, William J. Knaeble, Jocelyn A. Gilcrest, Wenyih F. Lai, Paul Podsiadlo, Thomas J. Ferro, Doron Levin, Benjamin C. Gamoke
  • Patent number: 12145136
    Abstract: A catalyst may include a metallic function derived from a metal constrained within cages and/or channels of a microporous material, wherein the cages and/or channels of the microporous material are defined by 8 tetrahedral atoms or fewer; and an acidic function derived from an additional zeolite having cages and/or channels defined by 10 or more tetrahedral atoms, wherein the microporous material providing the metallic function and additional zeolite providing the acidic function are coupled by a binder.
    Type: Grant
    Filed: February 19, 2021
    Date of Patent: November 19, 2024
    Assignee: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANY
    Inventors: Micaela Taborga Claure, Doron Levin, Joseph E. Gatt, Scott Weigel, Pedro M. Serna Merino
  • Patent number: 12115521
    Abstract: Methods and corresponding catalysts are provided for conversion of an aromatics feed containing C8+ aromatics, particularly C9+ aromatics, to form a converted product mixture comprising, e.g., benzene and/or xylenes. The aromatic feed can be converted in the presence of a catalyst that includes a mixture of a first zeolite having an MEL framework, such as ZSM-11, and a second zeolite having a MOR framework, such as mordenite, particularly a mordenite synthesized using TEA or MTEA as a structure directing agent. The weight ratio of the first zeolite to the second zeolite in the catalyst can be from 0.3 to 1.2, or from 0.3 to 1.1, or from 0.3 to 1.0. The catalyst can further include one or more metals supported on the catalyst, such as a combination of metals.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: October 15, 2024
    Assignee: ExxonMobil Engineering & Technology Company
    Inventors: Maryam Peer, Joseph E. Gatt, Preeti Kamakoti, William J. Knaeble, Wenyih F. Lai, Paul Podsiadlo, Dominick A. Zurlo, Thomas J. Ferro, Doron Levin, Benjamin C. Gamoke
  • Publication number: 20240166960
    Abstract: A method for producing renewable arctic diesel is provided herein. The method includes contacting a bio-derived feedstock with a hydrotreatment catalyst under effective hydrotreatment conditions to produce a hydrotreated feedstock and separating the hydrotreated feedstock into gas phase products and liquid phase products. The liquid phase products include an oxygen content of less than 0.4 wt % but greater than 10 ppm. The method also includes contacting the liquid phase products with a ZSM-48-based isomerization/dewaxing catalyst under effective isomerization/dewaxing conditions to produce an isomerized product stream including a change in cloud point (?CP) of 50 degrees ° C. or more. The method further includes separating the isomerized product stream into gas phase products and liquid phase products, as well as fractionating the liquid phase products to produce renewable naphtha and renewable arctic diesel with a cloud point of ?20° C. or less and a yield of 80 wt % or more.
    Type: Application
    Filed: February 9, 2021
    Publication date: May 23, 2024
    Inventors: Samuel J. CADY, Xiaochun XU, Shifang LUO, Michael H. RING, Joseph E. GATT
  • Patent number: 11926795
    Abstract: Catalyst systems are provided for reforming of hydrocarbons, along with methods for using such catalyst systems. The catalyst systems can be deposited or otherwise coated on a surface or structure, such as a monolith, to achieve improved activity and/or structural stability. The metal oxide support layer can correspond to a thermally stable metal oxide support layer, such as a metal oxide support layer that is thermally phase stable at temperatures of 800° C. to 1600° C. The catalyst systems can be beneficial for use in cyclical reaction environments, such as reverse flow reactors or other types of reactors that are operated using flows in opposing directions and different times within a reaction cycle.
    Type: Grant
    Filed: October 7, 2021
    Date of Patent: March 12, 2024
    Assignee: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANY
    Inventors: Changmin Chun, Wesley Sattler, Joseph E. Gatt, Keith R. Hajkowski, Everett J. O'Neal, William R. Gunther, Anastasios Skoulidas
  • Patent number: 11859133
    Abstract: Systems and methods are provided for using size-reversing materials in vessels where direct heating is used to at least partially provide heat for reforming reactions under cyclic reforming conditions. An example of a size-reversing material is the combination of NiO and Al2O3. It has been discovered that size-reversing materials can undergo a phase transition that can assist with re-dispersion of metal at elevated temperatures. This can assist with maintaining catalytic activity for reforming over longer time periods in the presence of cyclic reforming conditions.
    Type: Grant
    Filed: October 7, 2021
    Date of Patent: January 2, 2024
    Assignee: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANY
    Inventors: Wesley Sattler, Keith R. Hajkowski, Changmin Chun, Partha Nandi, Vera Grankina, Joseph E. Gatt, Ning Ma, Anastasios Skoulidas, William R. Gunther, Everett J. O'Neal
  • Publication number: 20230135668
    Abstract: A catalyst may include a metallic function derived from a metal constrained within cages and/or channels of a microporous material, wherein the cages and/or channels of the microporous material are defined by 8 tetrahedral atoms or fewer; and an acidic function derived from an additional zeolite having cages and/or channels defined by 10 or more tetrahedral atoms, wherein the microporous material providing the metallic function and additional zeolite providing the acidic function are coupled by a binder.
    Type: Application
    Filed: February 19, 2021
    Publication date: May 4, 2023
    Inventors: Micaela Taborga Claure, Doron Levin, Joseph E. Gatt, Scott Weigel, Pedro M. Serna Merino
  • Publication number: 20230087627
    Abstract: Provided herein are methods of making an adsorbent bed useful as a micro-reactor, or a catalytic and/or separation device. The adsorbent bed comprises a metal-organic framework composite. In the present methods, one or more metal-organic frameworks in powder form are mixed in a liquid to produce a metal-organic framework suspension or other type of metal-organic framework coating. A monolith is coated with the suspension or coating to provide the metal-organic framework composite having at least one metal-organic framework coating layer deposited on and bounded to the monolith. The metal-organic framework composite produced has a BET surface area of about 1 m2/g to about 300 m2/g and/or a comparative BET surface area of about 40% to about 100% relative to the metal-organic framework monolith, and pore size between about 1 nm and about 50 nm.
    Type: Application
    Filed: January 19, 2021
    Publication date: March 23, 2023
    Inventors: Matthew T. Kapelewski, Joseph E. Gatt, Aaron W. Peters, Wesley Sattler, Thomas J. Ferro
  • Patent number: 11597885
    Abstract: Methods of refining a whole crude oil stream. The methods involve first processing the crude either through a hydrotreating reactor comprising a dewaxing reactor bed or a flash evaporation separator. The treated streams are then further processed through a demetalization reactor bed, a hydroprocessing reactor bed, or both. The stream can then be still further processed via additional hydrotreating, distillation, or both.
    Type: Grant
    Filed: July 1, 2021
    Date of Patent: March 7, 2023
    Assignee: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANY
    Inventors: Xiaochun Xu, Xinrui Yu, Shifang Luo, Randolph J. Smiley, Joseph E. Gatt
  • Patent number: 11560307
    Abstract: Systems and methods are provided for hydrogenation of CO2 in a reverse flow reactor environment via a reverse water gas shift reaction. A reverse flow reactor environment is suitable for performing endothermic reactions at high temperatures, where a reactant flow is passed into the reactor in a first portion of the cycle in a first flow direction while a combustion or heating flow is passed into the reactor during a second portion of the reaction cycle from the opposite direction. This can allow for efficient heating of surfaces within the reactor to provide heat for the endothermic reverse water gas shift reaction while reducing or minimizing incorporation of combustion products into the desired reaction products.
    Type: Grant
    Filed: April 2, 2020
    Date of Patent: January 24, 2023
    Assignee: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANY
    Inventors: Everett J. O'Neal, Anastasios I. Skoulidas, Joseph E. Gatt
  • Patent number: 11433386
    Abstract: Methods are provided for activation of catalysts comprising low amounts of a hydrogenation metal, such as low amounts of a Group 8-10 noble metal. The amount of hydrogenation metal on the catalyst can correspond to 0.5 wt % or less (with respect to the weight of the catalyst), or 0.1 wt % or less, or 0.05 wt % or less. Prior to loading a catalyst into a reactor, the corresponding catalyst precursor can be first activated in a hydrogen-containing atmosphere containing 1.0 vppm of CO or less. The thus first-activated catalyst can be transferred to a reactor with optional exposure to oxygen during the transfer, where it can be further activated using a hydrogen-containing atmosphere containing 3.0 vppm of CO or higher, to yield a twice-activated catalyst with high performance. The catalyst can be advantageously a transalkylation catalyst or an isomerization catalyst useful for converting aromatic hydrocarbons.
    Type: Grant
    Filed: January 14, 2020
    Date of Patent: September 6, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Mayank Shekhar, Paul Podsiadlo, Michel Molinier, Scott J. Weigel, Travis D. Sparks, Jocelyn A. Gilcrest, Joseph E. Gatt
  • Publication number: 20220126278
    Abstract: Methods and corresponding catalysts are provided for conversion of an aromatics feed containing C8+ aromatics, particularly C9+ aromatics, to form a converted product mixture comprising, e.g., benzene and/or xylenes. The aromatic feed can be converted in the presence of a catalyst that includes a mixture of a first zeolite having an MEL framework, such as ZSM-11, and a second zeolite having a MOR framework, such as mordenite, particularly a mordenite synthesized using TEA or MTEA as a structure directing agent. The weight ratio of the first zeolite to the second zeolite in the catalyst can be from 0.3 to 1.2, or from 0.3 to 1.1, or from 0.3 to 1.0. The catalyst can further include one or more metals supported on the catalyst, such as a combination of metals.
    Type: Application
    Filed: March 26, 2020
    Publication date: April 28, 2022
    Inventors: Maryam Peer, Joseph E. Gatt, Preeti Kamakoti, William J. Knaeble, Wenyih F. Lai, Paul Podsiadlo, Dominick A. Zurlo, Thomas J. Ferro, Doron Levin, Benjamin C. Gamoke
  • Publication number: 20220126279
    Abstract: Methods and corresponding catalysts are provided for conversion of an aromatic feed containing C8+ aromatics (particularly C9+ aromatics) to form a converted product mixture comprising, e.g., benzene and/or xylenes. The aromatic feed can be converted in the presence of a catalyst that includes a silica binder, a mixture of a first zeolite having an MEL framework (such as ZSM-11 and/or an MFI framework (such as ZSM-5), and a second zeolite having an MOR framework, such as mordenite, particularly a mordenite synthesized using TEA or MTEA as a structure directing agent, and a metal. The catalyst can further include one or more metals supported on the catalyst.
    Type: Application
    Filed: March 26, 2020
    Publication date: April 28, 2022
    Inventors: Joseph E. Gatt, Maryam Peer, Natalie A. Fassbender, William J. Knaeble, Jocelyn A. Gilcrest, Wenyih F. Lai, Paul Podsiadlo, Thomas J. Ferro, Doron Levin, Benjamin C. Gamoke
  • Publication number: 20220112432
    Abstract: Systems and methods are provided for using size-reversing materials in vessels where direct heating is used to at least partially provide heat for reforming reactions under cyclic reforming conditions. An example of a size-reversing material is the combination of NiO and Al2O3. It has been discovered that size-reversing materials can undergo a phase transition that can assist with re-dispersion of metal at elevated temperatures. This can assist with maintaining catalytic activity for reforming over longer time periods in the presence of cyclic reforming conditions.
    Type: Application
    Filed: October 7, 2021
    Publication date: April 14, 2022
    Inventors: Wesley Sattler, Keith R. Hajkowski, Changmin Chun, Partha Nandi, Vera Grankina, Joseph E. Gatt, Ning Ma, Anastasios Skoulidas, William R. Gunther, Everett J. O'Neal
  • Publication number: 20220112082
    Abstract: Catalyst systems are provided for reforming of hydrocarbons, along with methods for using such catalyst systems. The catalyst systems can be deposited or otherwise coated on a surface or structure, such as a monolith, to achieve improved activity and/or structural stability. The metal oxide support layer can correspond to a thermally stable metal oxide support layer, such as a metal oxide support layer that is thermally phase stable at temperatures of 800° C. to 1600° C. The catalyst systems can be beneficial for use in cyclical reaction environments, such as reverse flow reactors or other types of reactors that are operated using flows in opposing directions and different times within a reaction cycle.
    Type: Application
    Filed: October 7, 2021
    Publication date: April 14, 2022
    Inventors: Changmin Chun, Wesley Sattler, Joseph E. Gatt, Keith R. Hajkowski, Everett J. O'Neal, William R. Gunther, Anastasios Skoulidas
  • Publication number: 20220025282
    Abstract: Methods of refining a whole crude oil stream. The methods involve first processing the crude either through a hydrotreating reactor comprising a dewaxing reactor bed or a flash evaporation separator. The treated streams are then further processed through a demetalization reactor bed, a hydroprocessing reactor bed, or both. The stream can then be still further processed via additional hydrotreating, distillation, or both.
    Type: Application
    Filed: July 1, 2021
    Publication date: January 27, 2022
    Inventors: Xiaochun Xu, Xinrui Yu, Shifang Luo, Randolph J. Smiley, Joseph E. Gatt
  • Patent number: 11220429
    Abstract: Systems and methods are provided for improving thermal management and/or efficiency of reaction systems including a reverse flow reactor for performance of at least one endothermic reaction and at least one supplemental exothermic reaction. The supplemental exothermic reaction can be performed in the recuperation zone of the reverse flow reactor system. By integrating the supplemental exothermic reaction into the recuperation zone, the heat generated from the supplemental exothermic reaction can be absorbed by heat transfer surfaces in the recuperation zone. The adsorbed heat can then be used to heat at least one of the fuel and the oxidant for the combustion reaction performed during regeneration, thus reducing the amount of combustion that is needed to achieve a desired temperature profile at the end of the regeneration step.
    Type: Grant
    Filed: April 2, 2020
    Date of Patent: January 11, 2022
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Anastasios I. Skoulidas, Everett J. O'Neal, Joseph E. Gatt, Anjaneya S. Kovvali
  • Patent number: 10995286
    Abstract: In a process for improving the cold flow properties of a hydrocarbon feedstock, the feedstock is contacted with a catalyst composition comprising an EMM-17 molecular sieve and a hydrogenation component under dewaxing conditions effective to produce a dewaxed product having a cloud point and/or pour point that is reduced relative to the cloud point and/or pour point of the feedstock by at least 5° C.
    Type: Grant
    Filed: December 10, 2019
    Date of Patent: May 4, 2021
    Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Joseph E. Gatt, William W. Lonergan, Scott J. Weigel, Ivy D. Johnson, Karl G. Strohmaier, Simon C. Weston