Abstract: This invention relates to a process for forming metal or non-metal carbide fiber from the corresponding metal or non-metal.

Abstract: A process for forming a metal or non-metal carbide fiber comprising the steps of stabilizing a fiber comprising a carbon forming polymer and a metal or non-metal oxide or a mixture of more than 50% by weight of said oxide and a metal or non-metal to form a stabilized fiber; carbonizing the stabilized fiber to form a fiber comprising carbon and a metal or non-metal oxide or a mixture of said oxide and a metal or non-metal; reacting the carbon and metal or non-metal oxide or mixture of said oxide and metal or non-metal to form a fiber comprising a metal or non-metal carbide; and sintering the fiber comprising said metal or non-metal carbide to form a fiber having a density of greater than about 70% of the theoretical density of said metal or non-metal carbide.

Abstract: This invention is directed to a process of forming composites comprising reinforcing fibers dispersed in a thermoplastic polymer matrix, said process comprising the steps of coating a reinforcing fiber with a curable resin and an initiator for the curing of the resin and for the polymerization of monomer of said polymer; curing said resin to form cured resin coated fiber; coating said resin coated fiber with monomer of said polymer; polymerizing the monomer coating to form a polymer/resin coated fiber; and aligning the polymer/resin coated fiber and molding same into a desired reinforced thermoplastic composite.

Abstract: The surface of a molten polymer is treated with a flame as the polymer is extruded; the polymer is co-calendered with a substrate as a fibrous web immediately downstream from the extruder and the flame. Articles so treated exhibit superior bond strengths. In one embodiment, both the polymer and the web are treated with a flame prior to the step of co-calendering.

Abstract: Reinforced thermoplastic polymer composite sheets, formable into smooth, shaped objects in a stamping process. The composite sheet is produced by laminating together (1) a first layer of thermoplastic resin containing short glass fibers and a mineral filler such as kaolin, (2) a backing reinforcing layer comprising a long glass mat impregnated by thermoplastic resin and (3) optionally a third layer similar to said first layer. The long glass mat is positioned within the reinforcing layer during impregnation, whereby the mat becomes encased in a resin matrix.

Abstract: An improved polymer sheet. The improvement is at least one surface polymer film layer and at least one fabric veil. A veil is laminated between each surface polymer film layer and the polymer sheet. There is a method of heating a polymer sheet containing the improvement of the present invention.

Abstract: Reinforced thermoplastic polymer composite sheets, formable into smooth, shaped objects in a stamping process. The composite sheet is produced by laminating together (1) a first layer of thermoplastic resin containing short nonsiliceous fibers and a mineral filler such as kaolin, (2) a backing reinforcing layer comprising a long nonsiliceous fiber mat impregnated by thermoplastic resin and (3) optionally a third layer similar to said first layer. The long fiber mat is positioned within the reinforcing layer during impregnation, whereby the mat becomes encased in a resin matrix.

Abstract: Reinforced thermoplastic polymer composite sheets, formable into smooth, shaped objects in a stamping process. The composite sheet is produced by laminating together (1) a first layer of thermoplastic resin containing short glass fibers and a mineral filler such as kaolin, (2) a backing reinforcing layer comprising a long glass mat impregnated by thermoplastic resin and (3) optionally a third layer similar to said first layer. The long glass mat is positioned within the reinforcing layer during impregnation, whereby the mat becomes encased in a resin matrix.