Abstract: Method(s) include projecting a support toolpath into a current layer of a model, removing any pieces within an expanded version of a current boundary of the model, generating a support toolpath for the current layer, adding a height increase to portion(s) of model toolpath(s) for the higher layer of the model that overlie the support toolpath generated for the current layer, connecting the support toolpath and the projected support toolpath to form a connected support toolpath, overlaying the connected support toolpath with a next boundary of the model in a lower layer of the model, adding a height increase to portion(s) of the connected support toolpath that fall within the next boundary of the model in the lower layer of the model, and repeating the process through layers of the model to form support toolpaths for support walls for the object to be manufactured by the extrusion printer.

Abstract: Methods, systems, and computer programs for multi-tool additive manufacturing include a method including: slicing a received model into a series of layers; determining one or more separation starting points, each being a location of two adjoining portions of the model that are to be manufactured by respective additive manufacturing robots; and determining an offset for each of the one or more separation starting points in each layer of the series of layers based on a threshold acceptable print time, each offset in a layer determining a seam location in the layer that is different from a seam location in at least one adjacent layer in the series of layers, and seam offsets determined for the series of layers increase an estimated print time, for manufacturing of the series of layers by the two or more additive manufacturing robots, to no more than the threshold acceptable print time.

Abstract: Systems and method for determining dynamic forces in a liquefier system in additive manufacturing include, in at least one aspect of the subject matter described in this specification, a method including: receiving motor data for a drive motor that pushes a solid material toward a liquefaction zone of the liquefier system, wherein the motor data comprises at least one data point per individual command code of a set of command codes sent for additive manufacturing; receiving pressure data associated with the liquefaction zone of the liquefier system, wherein the pressure data includes at least one data point per individual command code of the set of command codes; analyzing the motor data and the pressure data for the set of command codes; and outputting a result of the analyzing to facilitate further 3D printing by the AM 3D printer using the solid material.

Abstract: Method(s) include projecting a support toolpath into a current layer of a model, removing any pieces within an expanded version of a current boundary of the model, generating a support toolpath for the current layer, adding a height increase to portion(s) of model toolpath(s) for the higher layer of the model that overlie the support toolpath generated for the current layer, connecting the support toolpath and the projected support toolpath to form a connected support toolpath, overlaying the connected support toolpath with a next boundary of the model in a lower layer of the model, adding a height increase to portion(s) of the connected support toolpath that fall within the next boundary of the model in the lower layer of the model, and repeating the process through layers of the model to form support toolpaths for support walls for the object to be manufactured by the extrusion printer.

Abstract: Methods, systems, and apparatus, including medium-encoded computer program products, for creating toolpaths of support structures for 3D printing include, in one aspect, a method including: obtaining a perimeter of a first slice of a 3D model; identifying at least one portion of the perimeter of the first slice that extends a distance beyond a boundary of the 3D model for a second slice below the first slice, the distance being greater than a threshold amount defining an unsupported overhang; creating a support path that follows a shape of the at least one portion of the perimeter, the support path having a lateral offset from the at least one portion of the perimeter, the lateral offset being a fraction of the 3D print bead width, and the fraction being a positive number less than one; and adding the support path to toolpaths for the second slice.

Abstract: Methods, systems, and apparatus, including computer programs encoded on a computer storage medium, for a multi-tool additive manufacturing system that executes in a three-dimensional build volume. In one aspect, a system includes a build platform; a support; a first robot coupled with the support and configured to operate in a build volume defined by the build platform, wherein the first robot includes a first additive manufacturing tool; a second robot coupled with the support and configured to operate in the build volume, wherein the second robot includes a second additive manufacturing tool; wherein the first robot and the second robot are programmed to coordinate simultaneous application; and wherein a first tool path of the first additive manufacturing tool in the first region abuts or overlaps with a second tool path of the second additive manufacturing tool in the second region so as to form a bond.

Abstract: Methods, systems, and apparatus, including computer programs encoded on a computer storage medium, for a multi-tool additive manufacturing system that executes in a three-dimensional build volume. In one aspect, a system includes a build platform; a support; a first robot coupled with the support and configured to operate in a build volume defined by the build platform, wherein the first robot includes a first additive manufacturing tool; a second robot coupled with the support and configured to operate in the build volume, wherein the second robot includes a second additive manufacturing tool; wherein the first robot and the second robot are programmed to coordinate simultaneous application; and wherein a first tool path of the first additive manufacturing tool in the first region abuts or overlaps with a second tool path of the second additive manufacturing tool in the second region so as to form a bond.

Abstract: Systems and method for determining dynamic forces in a liquefier system in additive manufacturing include, in at least one aspect of the subject matter described in this specification, a method including: receiving motor data for a drive motor that pushes a solid material toward a liquefaction zone of the liquefier system, wherein the motor data comprises at least one data point per individual command code of a set of command codes sent for additive manufacturing; receiving pressure data associated with the liquefaction zone of the liquefier system, wherein the pressure data includes at least one data point per individual command code of the set of command codes; analyzing the motor data and the pressure data for the set of command codes; and outputting a result of the analyzing to facilitate further 3D printing by the AM 3D printer using the solid material.

Abstract: Methods, systems, and apparatus, including medium-encoded computer program products, for creating toolpaths of support structures for 3D printing include, in one aspect, a method including: obtaining a perimeter of a first slice of a 3D model; identifying at least one portion of the perimeter of the first slice that extends a distance beyond a boundary of the 3D model for a second slice below the first slice, the distance being greater than a threshold amount defining an unsupported overhang; creating a support path that follows a shape of the at least one portion of the perimeter, the support path having a lateral offset from the at least one portion of the perimeter, the lateral offset being a fraction of the 3D print bead width, and the fraction being a positive number less than one; and adding the support path to toolpaths for the second slice.

Abstract: Methods, systems, and apparatus, including computer programs encoded on a computer storage medium, for a multi-tool additive manufacturing system that executes in a three-dimensional build volume. In one aspect, a system includes a build platform; a support; a first robot coupled with the support and configured to operate in a build volume defined by the build platform, wherein the first robot includes a first additive manufacturing tool; a second robot coupled with the support and configured to operate in the build volume, wherein the second robot includes a second additive manufacturing tool; wherein the first robot and the second robot are programmed to coordinate simultaneous application; and wherein a first tool path of the first additive manufacturing tool in the first region abuts or overlaps with a second tool path of the second additive manufacturing tool in the second region so as to form a bond.