Abstract: An industrial machine that includes a dipper, a crowd actuation device, a hoist actuation device, a swing actuation device, one or more sensors, and a controller. The one or more sensors generate one or more signals related to a load within the dipper. The one or more signals are received by the controller. The controller determines, based on the one or more signals, whether the industrial machine is operating in an over-loaded condition by comparing a suspended load to a suspended load threshold value. If the suspended load is greater or equal to the suspended load threshold value, the controller takes an action to control the industrial machine. The action taken by the controller can include increasing, decreasing, or otherwise modifying a speed parameter or speed limit, increasing, decreasing, or otherwise modifying a force parameter, etc.

Abstract: A dipper for a mining shovel includes a back wall, a first side wall extending from the back wall, a second side wall extending from the back wall, a front wall disposed opposite the back wall and extending between the first and second side walls, and a dipper door pivotally coupled to a bottom end of the dipper. The dipper door is movable between a latched and an unlatched position relative to the dipper. The dipper door is angled relative to the front wall at an acute angle when the dipper door is in the latched position.

Abstract: A dipper assembly includes a body defining an outer surface and an opening, a door pivotably coupled to the body, and a latch mechanism releasably securing the door relative to the body. The door is pivotable between a closed position in which the door is positioned adjacent the opening and an open position in which the door is positioned away from the opening. The latch mechanism includes a latchkeeper and a latch member engaging the latchkeeper. The latch member is coupled to one of the body and the door and the latchkeeper is coupled to the other of the body and the door. The latchkeeper includes an end surface and a stop member coupled to the end surface. The stop member engages the one of the body and the door when the door is in the closed position. The stop member is extendable relative to the end surface.

Abstract: An industrial machine that includes a dipper, a hoist drum, a wire rope connected between the hoist drum and the dipper, a hoist motor, a sensor, and a controller. The sensor generates a signal related to a number of wire wraps of the wire rope around the hoist drum, which is received by the controller. The controller determines, based on the signal from the sensor, the number of wire wraps around the hoist drum. If the controller determines that there are an insufficient number of dead wraps around the hoist drum, the controller sets one or more parameters of the hoist motor. The controller sets each of the one or more parameters of the hoist motor to a value that is lower than a normal operational value for the parameter.

Abstract: An industrial machine and a method of controlling an industrial machine, the industrial machine including a dipper supported by a dipper handle. The method may include determining an operating phase of the industrial machine, in a first operating phase of the industrial machine, limiting, with at least one controller, a reach of the dipper handle, and in a second operating phase of the industrial machine, enabling, with the at least one controller, an extended reach of the dipper handle greater than the reach in the first operating phase. The industrial machine may include at least one controller configured to determine an operating phase of the industrial machine, in a first operating phase of the industrial machine, limit a reach of the dipper handle, and, in a second operating phase of the industrial machine, enable an extended reach of the dipper handle greater than the reach in the first operating phase.

Abstract: A mining machine includes a boom, a handle coupled to the boom, a dipper coupled to the handle, and a dipper door pivotally coupled to the dipper. The mining shovel also includes a dipper door trip assembly including a trip motor coupled to the boom, a trip drum coupled to the handle, a linkage assembly coupled to the dipper door, a first actuation element extending directly from the trip motor to the trip drum, and a second actuation element extending directly from the trip drum to the linkage assembly.

Abstract: An industrial machine and a method of controlling an industrial machine, the industrial machine including a dipper supported by a dipper handle. The method may include determining an operating phase of the industrial machine, in a first operating phase of the industrial machine, limiting, with at least one controller, a reach of the dipper handle, and in a second operating phase of the industrial machine, enabling, with the at least one controller, an extended reach of the dipper handle greater than the reach in the first operating phase. The industrial machine may include at least one controller configured to determine an operating phase of the industrial machine, in a first operating phase of the industrial machine, limit a reach of the dipper handle, and, in a second operating phase of the industrial machine, enable an extended reach of the dipper handle greater than the reach in the first operating phase.

Abstract: A dipper assembly for a mining shovel includes a dipper body, a dipper door pivotably coupled to the dipper body, an arm, a housing coupled to one of the body and the door, and a piston. The arm includes a first end pivotably coupled to the body and a second end pivotably coupled to the door. The movement of the door relative to the body drives the arm to pivot relative to the body. The housing includes an inlet in fluid communication with a fluid source, an outlet, and a cylinder partially defining a pump chamber in fluid communication with the inlet and the outlet. The piston is movable within the cylinder and biased in a first direction. The pivoting movement of the arm causes the piston to move in a second direction opposite the first direction. The movement of the piston changes a volume of the pump chamber.

Abstract: A shoe for a crawler track includes a first end, a second end, a longitudinal axis extending between the first and second ends, a roller path axis extending perpendicular to the longitudinal axis, and an intermediate portion disposed between the first and second ends. The intermediate portion includes a roller-engaging portion disposed along the roller path axis, the intermediate portion including four successive faces that form a parallelogram when viewed from a direction substantially perpendicular to the longitudinal axis, two of the four faces being disposed at an acute angle relative to the longitudinal axis.

Abstract: A dipper including a dipper door and an impact actuated jaw defining a lip and a chin The jaw is rotatably mounted on the dipper door for rotation between a door-opened position and a door-closed position and positioned so that when the jaw is in the door-opened position, the jaw chin can be impacted by the dipper body when the door pivots to the door-closed position. The dipper also includes a hold open mechanism for releasably holding the door latch in the latch open position when the latch is in the open position, and a locking mechanism for releasably locking the latch when the latch is in the door-closed position. The locking mechanism includes one bar pivotally attached to the door, and another bar pivotally connected to and extending between each of the one bar and the latch.

Abstract: A dipper including a dipper door and an impact actuated jaw defining a lip and a chin The jaw is rotatably mounted on the dipper door for rotation between a door-opened position and a door-closed position and positioned so that when the jaw is in the door-opened position, the jaw chin can be impacted by the dipper body when the door pivots to the door-closed position. The dipper also includes a hold open mechanism for releasably holding the door latch in the latch open position when the latch is in the open position, and a locking mechanism for releasably locking the latch when the latch is in the door-closed position. The locking mechanism includes one bar pivotally attached to the door, and another bar pivotally connected to and extending between each of the one bar and the latch.

Abstract: A shovel includes a dipper, a hoist rope supporting the dipper, and a bail assembly. The bail assembly includes a bail configured to be coupled to the dipper and an equalizer including a mounting block configured to receive a portion of the hoist rope. The bail is pivotable about a bail axis and defines a first side. The equalizer is pivotably coupled to the bail. The equalizer is pivotable about an equalizer axis that is parallel to the first side of the bail and is offset from the first side.

Abstract: A dipper assembly for a mining shovel includes a dipper body, a dipper door pivotably coupled to the dipper body, an arm, a housing coupled to one of the body and the door, and a piston. The arm includes a first end pivotably coupled to the body and a second end pivotably coupled to the door. The movement of the door relative to the body drives the arm to pivot relative to the body. The housing includes an inlet in fluid communication with a fluid source, an outlet, and a cylinder partially defining a pump chamber in fluid communication with the inlet and the outlet. The piston is movable within the cylinder and biased in a first direction. The pivoting movement of the arm causes the piston to move in a second direction opposite the first direction. The movement of the piston changes a volume of the pump chamber.

Abstract: A dipper assembly includes a body defining an outer surface and an opening, a door pivotably coupled to the body, and a latch mechanism releasably securing the door relative to the body. The door is pivotable between a closed position in which the door is positioned adjacent the opening and an open position in which the door is positioned away from the opening. The latch mechanism includes a latchkeeper and a latch member engaging the latchkeeper. The latch member is coupled to one of the body and the door and the latchkeeper is coupled to the other of the body and the door. The latchkeeper includes an end surface and a stop member coupled to the end surface. The stop member engages the one of the body and the door when the door is in the closed position. The stop member is extendable relative to the end surface.

Abstract: A dipper including a dipper door and an impact actuated jaw having a “C” shape defining a lip and a chin. The jaw is rotatably mounted on the dipper door for rotation between a door-opened position and a door-closed position and positioned so that when the jaw is in the door-opened position, the jaw chin can be impacted by the dipper body when the door pivots to the door-closed position. The dipper also includes a hold open mechanism for releasably holding the door latch in the latch open position when the latch is in the open position, and a locking mechanism for releasably locking the latch when the latch is in the door-closed position. The locking mechanism includes one bar pivotally attached to the door, and another bar pivotally connected to and extending between each of the one bar and the latch.

Abstract: An industrial machine and a method of controlling an industrial machine, the industrial machine including a dipper supported by a dipper handle. The method may include determining an operating phase of the industrial machine, in a first operating phase of the industrial machine, limiting, with at least one controller, a reach of the dipper handle, and in a second operating phase of the industrial machine, enabling, with the at least one controller, an extended reach of the dipper handle greater than the reach in the first operating phase. The industrial machine may include at least one controller configured to determine an operating phase of the industrial machine, in a first operating phase of the industrial machine, limit a reach of the dipper handle, and, in a second operating phase of the industrial machine, enable an extended reach of the dipper handle greater than the reach in the first operating phase.

Abstract: A dipper including a dipper door and an impact actuated jaw having a “C” shape defining a lip and a chin. The jaw is rotatably mounted on the dipper door for rotation between a door-opened position and a door-closed position and positioned so that when the jaw is in the door-opened position, the jaw chin can be impacted by the dipper body when the door pivots to the door-closed position. The dipper also includes a hold open mechanism for releasably holding the door latch in the latch open position when the latch is in the open position, and a locking mechanism for releasably locking the latch when the latch is in the door-closed position. The locking mechanism includes one bar pivotally attached to the door, and another bar pivotally connected to and extending between each of the one bar and the latch.

Abstract: A dipper including a dipper door and an impact actuated jaw having a “C” shape defining a lip and a chin The jaw is rotatably mounted on the dipper door for rotation between a door-opened position and a door-closed position and positioned so that when the jaw is in the door-opened position, the jaw chin can be impacted by the dipper body when the door pivots to the door-closed position. The dipper also includes a hold open mechanism for releasably holding the door latch in the latch open position when the latch is in the open position, and a locking mechanism for releasably locking the latch when the latch is in the door-closed position. The locking mechanism includes one bar pivotally attached to the door, and another bar pivotally connected to and extending between each of the one bar and the latch.

Abstract: A dipper including a dipper door and an impact actuated jaw having a “C” shape defining a lip and a chin. The jaw is rotatably mounted on the dipper door for rotation between a door-opened position and a door-closed position and positioned so that when the jaw is in the door-opened position, the jaw chin can be impacted by the dipper body when the door pivots to the door-closed position. The dipper also includes a hold open mechanism for releasably holding the door latch in the latch open position when the latch is in the open position, and a locking mechanism for releasably locking the latch when the latch is in the door-closed position. The locking mechanism includes one bar pivotally attached to the door, and another bar pivotally connected to and extending between each of the one bar and the latch.

Abstract: Each crawler shoe comprises a main body having an upper surface, a lower surface, and opposite lateral sides and opposite front and rear sides. Each crawler shoe further includes a mechanism on the main body for articulately and releasably connecting the crawler shoe to an adjacent crawler shoe. Each crawler shoe further includes a roller path on the upper surface of the main body and drive lugs attached to the upper surface of the main body on opposite sides of the roller path. Each crawler shoe further includes an upward extending peening portion so that when a downward force is applied to the peening portion, unrestricted metal flow at the peening portion can occur in a first horizontal direction and in a second horizontal direction greater than 45 degrees from the first horizontal direction. More particularly, the peening portion is greater than 0.1 inch tall, and, in the preferred embodiment, about 0.25 inches tall.