Patents by Inventor Joseph J. Maj

Joseph J. Maj has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20030191020
    Abstract: A process and catalyst for the partial oxidation of paraffinic hydrocarbons, such as ethane, propane, naphtha, and natural gas condensates, to olefins, such as ethylene and propylene. The process involves contacting a paraffinic hydrocarbon with oxygen in the presence of hydrogen and a catalyst under autothermal process conditions. Preheating the feed decreases oxygen consumption and increases the net hydrogen balance. The catalyst comprises a Group 8B metal, preferably, a platinum group metal, and at least one promoter selected from Groups 1B, 6B, 3A, 4A, and 5A, optionally supported on a catalytic support, such as magnesia or alumina. In preferred embodiments, the support is pretreated with a support modifier selected from Groups 1A, 2A, 3B, 4B, 5B, 6B, 1B, 3A, 4A, 5A, the rare earth lanthanides, and the actinides. A modified fluidized bed reactor is disclosed for the process.
    Type: Application
    Filed: December 17, 2002
    Publication date: October 9, 2003
    Inventors: Sameer S. Bharadwaj, Jonathan H. Siddall, Joseph J. Maj, Mark D. Bearden, Craig B. Murchison, Gerald E. Lazaruk
  • Patent number: 6624116
    Abstract: An on-line method of synthesizing or regenerating catalysts for autothermal oxidation processes, specifically, the oxidation of paraffinic hydrocarbons, for example, ethane, propane, and naphtha, to olefins, for example, ethylene and propylene. The catalyst comprises a Group 8B metal, for example, a platinum group metal and, optionally, a promoter, such as tin, antimony, or copper, on a support, preferably a monolith support. On-line synthesis or regeneration involves co-feeding a volatile Group 8B metal compound and/or a volatile promoter compound with the paraffinic hydrocarbon and oxygen into the oxidation reactor under ignition or autothermal conditions.
    Type: Grant
    Filed: November 3, 2000
    Date of Patent: September 23, 2003
    Assignee: Dow Global Technologies Inc.
    Inventors: Sameer S. Bharadwaj, Joseph J. Maj, Jonathan H. Siddall
  • Patent number: 6566573
    Abstract: A process and catalyst for the partial oxidation of paraffinic hydrocarbons, such as ethane, propane, naphtha, and natural gas condensates, to olefins, such as ethylene and propylene. The process involves contacting a paraffinic hydrocarbon with oxygen in the presence of hydrogen and a catalyst under autothermal process conditions. Preheating the feed decreases oxygen consumption and increases the net hydrogen balance. The catalyst comprises a Group 8B metal, preferably, a platinum group metal, and at least one promoter selected from Groups 1B, 6B, 3A, 4A, and 5A, optionally supported on a catalytic support, such as magnesia or alumina. In preferred embodiments, the support is pretreated with a support modifier selected from Groups 1A, 2A, 3B, 4B, 5B, 6B, 1B, 3A, 4A, 5A, the rare earth lanthanides, and the actinides. A modified fluidized bed reactor is disclosed for the process.
    Type: Grant
    Filed: September 1, 1999
    Date of Patent: May 20, 2003
    Assignee: Dow Global Technologies Inc.
    Inventors: Sameer S. Bharadwaj, Joseph J. Maj, Jonathan H. Siddall, Mark D. Bearden, Craig B. Murchison, Gerald E. Lazaruk
  • Patent number: 6524991
    Abstract: A process and catalyst for the direct oxidation of an olefin having three or more carbon atoms, such as propylene, by oxygen to the corresponding olefin oxide, such as propylene oxide. The process involves contacting the olefin with oxygen under reaction conditions in the presence of hydrogen and in the presence of a catalyst. The catalyst comprises gold on a titanosilicate, preferably a microporous or mesoporous titanosilicate, such as, TS-1, TS-2, Ti-beta, Ti-ZSM-48, or Ti-MCM-41. Selectivity to the olefin oxide is high at good conversions of the olefin. The catalyst is readily regenerated, and the time between catalyst regenerations is long.
    Type: Grant
    Filed: September 26, 2001
    Date of Patent: February 25, 2003
    Assignee: Dow Global Technologies Inc.
    Inventors: Robert G. Bowman, Joseph L. Womack, Howard W. Clark, Joseph J. Maj, George E. Hartwell
  • Publication number: 20020052290
    Abstract: A process and catalyst for the direct oxidation of an olefin having three or more carbon atoms, such as propylene, by oxygen to the corresponding olefin oxide, such as propylene oxide. The process involves contacting the olefin with oxygen under reaction conditions in the presence of hydrogen and in the presence of a catalyst. The catalyst comprises gold on a titanosilicate, preferably a microporous or mesoporous titanosilicate, such as, TS-1, TS-2, Ti-beta, Ti-ZSM-48, or Ti-MCM-41. Selectivity to the olefin oxide is high at good conversions of the olefin. The catalyst is readily regenerated, and the time between catalyst regenerations is long.
    Type: Application
    Filed: September 26, 2001
    Publication date: May 2, 2002
    Inventors: Robert G. Bowman, Joseph L. Womack, Howard W. Clark, Joseph J. Maj, George E. Hartwell
  • Patent number: 6309998
    Abstract: A process and catalyst for the direct oxidation of an olefin having three or more carbon atoms, such as propylene, by oxygen to the corresponding olefin oxide, such as propylene oxide. The process involves contacting the olefin with oxygen under reaction conditions in the presence of hydrogen and in the presence of a catalyst. The catalyst comprises gold on a titanosilicate, preferably a microporous or mesoporous titanosilicate, such as, TS-1, TS-2, Ti-beta, Ti-ZSM-48, or Ti-MCM-41. Selectivity to the olefin oxide is high at good conversions of the olefin. The catalyst is readily regenerated, and the time between catalyst regenerations is long.
    Type: Grant
    Filed: December 9, 1999
    Date of Patent: October 30, 2001
    Assignee: The Dow Chemical Company
    Inventors: Robert G. Bowman, Joseph L. Womack, Howard W. Clark, Joseph J. Maj, George E. Hartwell
  • Patent number: 6166283
    Abstract: An on-line method of synthesizing or regenerating catalysts for autothermal oxidation processes, specifically, the oxidation of paraffinic hydrocarbons, for example, ethane, propane, and naphtha, to olefins, for example, ethylene and propylene. The catalyst comprises a Group 8B metal, for example, a platinum group metal and, optionally, a promoter, such as tin, antimony, or copper, on a support, preferably a monolith support. On-line synthesis or regeneration involves co-feeding a volatile Group 8B metal compound and/or a volatile promoter compound with the paraffinic hydrocarbon and oxygen into the oxidation reactor under ignition or autothermal conditions.
    Type: Grant
    Filed: September 1, 1999
    Date of Patent: December 26, 2000
    Assignee: The Dow Chemical Company
    Inventors: Sameer S. Bharadwaj, Joseph J. Maj, Jonathan H. Siddall
  • Patent number: 6031116
    Abstract: A process and catalyst for the direct oxidation of an olefin having three or more carbon atoms, such as propylene, by oxygen to the corresponding olefin oxide, such as propylene oxide. The process involves contacting the olefin with oxygen under reaction conditions in the presence of hydrogen and in the presence of a catalyst. The catalyst comprises gold on a titanosilicate, preferably a microporous or mesoporous titanosilicate, such as, TS-1, TS-2, Ti-beta, Ti-ZSM-48, or Ti-MCM-41. Selectivity to the olefin oxide is high at good conversions of the olefin. The catalyst is readily regenerated, and the time between catalyst regenerations is long.
    Type: Grant
    Filed: December 11, 1998
    Date of Patent: February 29, 2000
    Assignee: The Dow Chemical Company
    Inventors: Robert G. Bowman, Joseph L. Womack, Howard W. Clark, Joseph J. Maj, George E. Hartwell
  • Patent number: 5965754
    Abstract: A process and catalyst for the direct oxidation of an olefin having three or more carbon atoms, such as propylene, by oxygen to an olefin oxide, such as propylene oxide. The process involves contacting the olefin with oxygen under reaction conditions in the presence of hydrogen and a catalyst. The catalyst comprises gold on a support of titanium dispersed on silica. The titanium phase is disorganized and substantially free of crystalline titanium dioxide, as determined by analytical methods, such as, high resolution transmission electron microscopy and Raman spectroscopy. Selectivity to olefin oxide is high at good conversions of the olefin. The time between catalyst regenerations is long, and the catalyst is readily regenerated.
    Type: Grant
    Filed: December 11, 1998
    Date of Patent: October 12, 1999
    Assignee: The Dow Chemical Company
    Inventors: Howard W. Clark, Robert G. Bowman, Joseph J. Maj, Simon R. Bare, George E. Hartwell
  • Patent number: 5175135
    Abstract: Aromatic compounds, such as benzene or biphenyl, are alkylated with an alkylating agent having from one to eight carbons atoms, such as propylene, in the presence of an acidic mordenite zeolite catalyst under conditions sufficient to produce a mixture of substituted aromatic compounds enriched in the linear alkylated isomers, such as p-diisopropylbenzene or p,p'-di(isopropyl)biphenyl, respectively. The novel acidic mordenite catalyst is characterized by its silica/alumina molar ratio, its porosity, and a Symmetry Index. The p,p'-disubstituted isomers of aromatic compounds are useful as monomers in the preparation of thermotropic, liquid crystal polymers.
    Type: Grant
    Filed: April 22, 1991
    Date of Patent: December 29, 1992
    Assignee: The Dow Chemical Company
    Inventors: Guo-Shun J. Lee, Juan M. Garces, Joseph J. Maj, Stephen C. Rocke
  • Patent number: 5015797
    Abstract: Polycyclic aromatic compounds, such as biphenyl, are alkylated with an alkylating agent, such as propylene, in the presence of an acidic mordenite zeolite catalyst under conditions sufficient to produce a mixture of substituted polycyclic aromatic compounds enriched in the linear- and near linear-alkylated isomers, such as p,p'- and p,m'-di(isopropyl)biphenyl. The novel acidic mordenite catalyst is characterized by its silica/alumina molar ratio, its porosity, and a Symmetry Index. Mixtures of the p,p'- and p,m'-disubstituted isomers of polycyclic aromatic compounds are useful as monomers in the preparation of improved thermotropic, liquid crystal polymers.
    Type: Grant
    Filed: December 28, 1989
    Date of Patent: May 14, 1991
    Assignee: The Dow Chemical Company
    Inventors: Guo-shuh J. Lee, Juan M. Garces, Joseph J. Maj
  • Patent number: 5004841
    Abstract: Aromatic compounds, such as benzene or biphenyl, are alkylated with an alkylating agent having from one to eight carbons atoms, such as propylene, in the presence of an acidic mordenite zeolite catalyst under conditions sufficient to produce a mixture of substituted aromatic compounds enriched in the linear alkylated isomers, such as p-diisopropylbenzene or p,p'-di(isopropyl)biphenyl, respectively. The novel acidic mordenite catalyst is characterized by its silica/alumina molar ratio, its porosity, and a Symmetry Index. The p,p'-disubstituted isomers of aromatic compounds are useful as monomers in the preparation of thermotropic, liquid crystal polymers.
    Type: Grant
    Filed: March 14, 1989
    Date of Patent: April 2, 1991
    Assignee: The Dow Chemical Company
    Inventors: Guo-shuh J. Lee, Juan M. Garces, Joseph J. Maj, Stephen C. Rocke
  • Patent number: 4996353
    Abstract: A process for the preparation of polyphenyl dicarboxylic acids is disclosed. The process comprises contacting para,para'-diisoalkyl or dialkyl-polyphenyl or an oxidation intermediate thereof with oxygen under reaction conditions sufficient to form para,para'-polyphenyldicarboxylic acid. The process is optionally carried out in the presence of cobalt, manganese, and bromine compounds.
    Type: Grant
    Filed: May 16, 1989
    Date of Patent: February 26, 1991
    Assignee: The Dow Chemical Company
    Inventors: Guo-shuh J. Lee, Kenneth A. Burdett, Joseph J. Maj
  • Patent number: 4891448
    Abstract: Polycyclic aromatic compounds, such as biphenyl, are alkylated with an alkylating agent, such as propylene, in the presence of an acidic mordenite zeolite catalyst under conditions sufficient to produce a mixture of substituted polycyclic aromatic compounds enriched in the para alkylated isomers, such as p,p'-di(isopropyl)biphenyl. The novel acidic mordenite catalyst is characterized by its silica/alumina molar ratio, its porosity, and a Symmetry Index. The p,p'-disubstituted isomers of polycyclic aromatic compounds are useful as monomers in the preparation of thermotropic, liquid crystal polymers.
    Type: Grant
    Filed: November 23, 1987
    Date of Patent: January 2, 1990
    Assignee: The Dow Chemical Company
    Inventors: Juan Garces, Joseph J. Maj, G. John Lee, Stephen C. Rocke
  • Patent number: 4532230
    Abstract: A ThO.sub.2 catalyst having a high surface area of about 80-125 m.sup.2 /g is synthesized. The compound is synthesized by simultaneously mixing an aqueous solution of ThNO.sub.3 (NO.sub.3).sub.4.4H.sub.2 O with an aqueous solution of Na.sub.2 CO.sub.3.H.sub.2 O, to produce a solution and solid ThOCO.sub.3. The solid ThOCO.sub.3 is separated from the solution, and then calcined at a temperature of about 225.degree.-300.degree. C. for about 40-55 hours to produce ThO.sub.2. The ThO.sub.2 catalyst produced includes Na present as a substitutional cation in an amount equal to about 5-10 atom percent.
    Type: Grant
    Filed: June 21, 1983
    Date of Patent: July 30, 1985
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Carlos A. Colmenares, Gabor A. Somorjai, Joseph J. Maj