Patents by Inventor Joseph Mardall

Joseph Mardall has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10525395
    Abstract: Systems and methods for use in a vehicle can involve determining that a plurality of closures of a vehicle have been closed, running an HVAC system in a fresh air mode after determining that the plurality of closures have been closed, and thereafter recirculating air while adding newly filtered air to maintain a positive air pressure level in a passenger cabin of the vehicle. The determining can occur after one or more people enter the vehicle and being driving, and the recirculating and adding can involve activating a recirculation mode and a fresh air mode simultaneously. Adding newly filtered air maintains a positive air pressure level in a passenger cabin, which level can be set based on an amount of leaks, a user setting, a vehicle type and a pollution level. The determining, running, and recirculating and adding can occur again after determining a vehicle closure has been opened.
    Type: Grant
    Filed: May 31, 2017
    Date of Patent: January 7, 2020
    Assignee: Tesla, Inc.
    Inventors: Joseph Mardall, Adam Maser
  • Patent number: 10476051
    Abstract: A heat exchanger integrated into an electric vehicle's battery pack enclosure is provided, where the heat exchanger conduits are mechanically and thermally coupled to the inside surface of the enclosure base plate and where the battery pack enclosure is mounted such that ambient air flows over the outside surface of the enclosure base plate during vehicle motion. A thermal management system is coupled to, and controls operation of, the integrated battery pack heat exchanger such that in a first operational mode the heat exchanger is thermally coupled to the batteries within the battery pack, and in a second operational mode the heat exchanger is thermally decoupled from the batteries within the battery pack.
    Type: Grant
    Filed: January 8, 2013
    Date of Patent: November 12, 2019
    Assignee: Tesla, Inc.
    Inventors: Joseph Mardall, Paul Yeomans
  • Patent number: 10464397
    Abstract: A thermal system with high aspect ratio vents for a vehicle. The thermal system comprises: at least one HVAC unit; a first vent with a first high aspect ratio, the first vent coupled to the HVAC unit and configured to generate a first plane of air in a passenger compartment of the vehicle; and a second vent coupled to the HVAC unit and configured to generate a second plane of air in the passenger compartment, the second vent positioned so that the second plane of air intersects the first plane of air.
    Type: Grant
    Filed: March 3, 2016
    Date of Patent: November 5, 2019
    Assignee: Tesla, Inc.
    Inventors: Giacomo Castiglioni, Raffaele N Russo, Joseph Mardall, Nicholas Mancini
  • Patent number: 9865852
    Abstract: A vortex separator includes: a housing having a cylindrical chamber therein; an inlet through a mantle of the cylindrical chamber, the inlet positioned at a proximal end of the housing; a pipe that enters the housing at the proximal end and extends axially through the cylindrical chamber toward a distal end of the housing which is closed; an outlet through the mantle, the outlet positioned at the distal end; and a catch basin at the outlet.
    Type: Grant
    Filed: June 25, 2015
    Date of Patent: January 9, 2018
    Assignee: TESLA, INC.
    Inventors: Jason Haer, Joseph Mardall, Scott I. Kohn, Adam Maser, Peter How, Christopher Grimmer
  • Publication number: 20170259200
    Abstract: Systems and methods for use in a vehicle can involve determining that a plurality of closures of a vehicle have been closed, running an HVAC system in a fresh air mode after determining that the plurality of closures have been closed, and thereafter recirculating air while adding newly filtered air to maintain a positive air pressure level in a passenger cabin of the vehicle. The determining can occur after one or more people enter the vehicle and being driving, and the recirculating and adding can involve activating a recirculation mode and a fresh air mode simultaneously. Adding newly filtered air maintains a positive air pressure level in a passenger cabin, which level can be set based on an amount of leaks, a user setting, a vehicle type and a pollution level. The determining, running, and recirculating and adding can occur again after determining a vehicle closure has been opened.
    Type: Application
    Filed: May 31, 2017
    Publication date: September 14, 2017
    Applicant: Tesla, Inc.
    Inventors: Joseph Mardall, Adam Maser
  • Publication number: 20170253107
    Abstract: A thermal system with high aspect ratio vents for a vehicle. The thermal system comprises: at least one HVAC unit; a first vent with a first high aspect ratio, the first vent coupled to the HVAC unit and configured to generate a first plane of air in a passenger compartment of the vehicle; and a second vent coupled to the HVAC unit and configured to generate a second plane of air in the passenger compartment, the second vent positioned so that the second plane of air intersects the first plane of air.
    Type: Application
    Filed: March 3, 2016
    Publication date: September 7, 2017
    Inventors: Giacomo CASTIGLIONI, Raffaele N. RUSSO, Joseph MARDALL, Nicholas MANCINI
  • Publication number: 20170214008
    Abstract: A heat exchanger integrated into an electric vehicle's battery pack enclosure is provided, where the heat exchanger conduits are mechanically and thermally coupled to the inside surface of the enclosure base plate and where the battery pack enclosure is mounted such that ambient air flows over the outside surface of the enclosure base plate during vehicle motion. A thermal management system is coupled to, and controls operation of, the integrated battery pack heat exchanger such that in a first operational mode the heat exchanger is thermally coupled to the batteries within the battery pack, and in a second operational mode the heat exchanger is thermally decoupled from the batteries within the battery pack.
    Type: Application
    Filed: January 8, 2013
    Publication date: July 27, 2017
    Applicant: TESLA MOTORS, INC.
    Inventors: Joseph Mardall, Paul Yeomans
  • Patent number: 9701210
    Abstract: A charging system for an electric vehicle includes: a power supply; a cable having first and second ends, the first end attached to the power supply, the cable comprising a charging conductor and a cooling conduit, each of which extends from the first end to the second end; and a connector attached to the second end of the cable, the connector having a form factor corresponding to a charge port of the electric vehicle; wherein the cooling conduit is adapted to convey a fluid that cools the charging conductor.
    Type: Grant
    Filed: March 21, 2016
    Date of Patent: July 11, 2017
    Assignee: TESLA, INC.
    Inventors: Yee Shan Woo, Christopher H. Van Dyke, Joseph Mardall, Christopher Newport, Joshua Willard Ferguson
  • Patent number: 9687769
    Abstract: An air filtration system for a passenger compartment of a vehicle includes a HEPA filter for filtering air from an air inlet into filtered air, the HEPA filter including a fine particulate filter and a gas filter, and air passageways formed in the vehicle and configured to convey the air from the air inlet to the HEPA filter, and to convey the filtered air from the HEPA filter to the passenger compartment
    Type: Grant
    Filed: August 26, 2015
    Date of Patent: June 27, 2017
    Assignee: TESLA, INC.
    Inventors: Joseph Mardall, Adam Maser
  • Publication number: 20170096073
    Abstract: A vehicle includes an energy storage configured to store electric energy for at least propulsion of the vehicle, an energy storage thermal system configured to provide thermal conditioning of the energy storage, and a coupling configured to receive thermal conditioning of the energy storage from a thermal system external to the vehicle. The coupling provides thermal conditioning of the energy storage while charging when available from the thermal system external to the vehicle. The energy storage thermal system provides thermal conditioning of the energy storage while charging when the thermal system external to the vehicle is not available.
    Type: Application
    Filed: December 16, 2016
    Publication date: April 6, 2017
    Applicant: Tesla Motors, Inc.
    Inventors: Joseph Mardall, Christopher H. Van Dyke
  • Publication number: 20170056806
    Abstract: An air filtration system for a passenger compartment of a vehicle comprises: a HEPA filter for filtering air from an air inlet into filtered air, the HEPA filter comprising a fine particulate filter and a gas filter; and air passageways formed in the vehicle and configured to convey the air from the air inlet to the HEPA filter, and to convey the filtered air from the HEPA filter to the passenger compartment
    Type: Application
    Filed: August 26, 2015
    Publication date: March 2, 2017
    Inventors: Joseph MARDALL, Adam MASER
  • Publication number: 20160380248
    Abstract: A vortex separator includes: a housing having a cylindrical chamber therein; an inlet through a mantle of the cylindrical chamber, the inlet positioned at a proximal end of the housing; a pipe that enters the housing at the proximal end and extends axially through the cylindrical chamber toward a distal end of the housing which is closed; an outlet through the mantle, the outlet positioned at the distal end; and a catch basin at the outlet.
    Type: Application
    Filed: June 25, 2015
    Publication date: December 29, 2016
    Inventors: Jason HAER, Joseph Mardall, Scott I. Kohn, Adam MASER, Peter How, Christopher GRIMMER
  • Patent number: 9527403
    Abstract: A method of thermally conditioning an energy storage of a vehicle while charging includes: receiving, at a charging station, thermal information about the energy storage; supplying, by the charging station, electric energy to the energy storage in a charging session; and providing, by the charging station and based on the thermal information, thermal conditioning of the energy storage during at least part of the charging session.
    Type: Grant
    Filed: April 29, 2014
    Date of Patent: December 27, 2016
    Assignee: Tesla Motors, Inc.
    Inventors: Joseph Mardall, Christopher H. Van Dyke
  • Publication number: 20160200206
    Abstract: A charging system for an electric vehicle includes: a power supply; a cable having first and second ends, the first end attached to the power supply, the cable comprising a charging conductor and a cooling conduit, each of which extends from the first end to the second end; and a connector attached to the second end of the cable, the connector having a form factor corresponding to a charge port of the electric vehicle; wherein the cooling conduit is adapted to convey a fluid that cools the charging conductor.
    Type: Application
    Filed: March 21, 2016
    Publication date: July 14, 2016
    Inventors: Yee Shan Woo, Christopher H. VAN DYKE, Joseph MARDALL, Christopher Newport, Joshua Willard Ferguson
  • Patent number: 9321362
    Abstract: A charging system for an electric vehicle includes: a power supply; a cable having first and second ends, the first end attached to the power supply, the cable comprising a charging conductor and a cooling conduit, each of which extends from the first end to the second end; and a connector attached to the second end of the cable, the connector having a form factor corresponding to a charge port of the electric vehicle; wherein the cooling conduit is adapted to convey a fluid that cools the charging conductor.
    Type: Grant
    Filed: February 5, 2014
    Date of Patent: April 26, 2016
    Assignee: Tesia Motors, Inc.
    Inventors: Yee Shan Woo, Christopher H. Van Dyke, Joseph Mardall, Christopher Newport, Joshua W. Ferguson
  • Publication number: 20150306974
    Abstract: A method of thermally conditioning an energy storage of a vehicle while charging includes: receiving, at a charging station, thermal information about the energy storage; supplying, by the charging station, electric energy to the energy storage in a charging session; and providing, by the charging station and based on the thermal information, thermal conditioning of the energy storage during at least part of the charging session.
    Type: Application
    Filed: April 29, 2014
    Publication date: October 29, 2015
    Applicant: Tesla Motors, Inc.
    Inventors: JOSEPH MARDALL, Christopher H. Van Dyke
  • Publication number: 20150217654
    Abstract: A charging system for an electric vehicle includes: a power supply; a cable having first and second ends, the first end attached to the power supply, the cable comprising a charging conductor and a cooling conduit, each of which extends from the first end to the second end; and a connector attached to the second end of the cable, the connector having a form factor corresponding to a charge port of the electric vehicle; wherein the cooling conduit is adapted to convey a fluid that cools the charging conductor.
    Type: Application
    Filed: February 5, 2014
    Publication date: August 6, 2015
    Applicant: Tesla Motors, Inc.
    Inventors: Yee Shan WOO, Christopher H. VAN DYKE, Joseph MARDALL, Christopher NEWPORT, Joshua W. FERGUSON
  • Publication number: 20140193683
    Abstract: A heat exchanger integrated into an electric vehicle's battery pack enclosure is provided, where the heat exchanger conduits are mechanically and thermally coupled to the inside surface of the enclosure base plate and where the battery pack enclosure is mounted such that ambient air flows over the outside surface of the enclosure base plate during vehicle motion. A thermal management system is coupled to, and controls operation of, the integrated battery pack heat exchanger such that in a first operational mode the heat exchanger is thermally coupled to the batteries within the battery pack, and in a second operational mode the heat exchanger is thermally decoupled from the batteries within the battery pack.
    Type: Application
    Filed: January 8, 2013
    Publication date: July 10, 2014
    Applicant: TESLA MOTORS, INC.
    Inventors: Joseph Mardall, Paul Yeomans
  • Patent number: 8557416
    Abstract: A thermal management system is provided that minimizes the effects of thermal runaway within a battery pack, the system using an integrated battery venting assembly comprised of an integrated exhaust port, a valve retention plate that covers the exhaust port and includes a plurality of retention plate ports, and a plurality of valves that are configured to seal the retention plate ports under normal conditions and unseal the retention plate ports during thermal runaway. As hot gas passes through the retention plate ports, the plate is configured to melt and be ejected, thereby allowing subsequent hot gas to pass through the larger exhaust port. A perforated cover plate may be used to protect the external surfaces of the retention plate and valves. An internally mounted exhaust guide may be used to direct the flow of hot gas expelled during the thermal runaway event.
    Type: Grant
    Filed: May 19, 2012
    Date of Patent: October 15, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Joseph Mardall, Nicholas Hayden Herron, Dustin Grace, Weston Arthur Hermann, Jeffrey C. Weintraub, Gary Allen Pinkley
  • Patent number: 8557415
    Abstract: A thermal management system is provided that minimizes the effects of thermal runaway within a battery pack. The system is comprised of a sealed battery pack enclosure configured to hold a plurality of batteries, where the battery pack enclosure is divided into a plurality of sealed battery pack compartments. The system also includes a plurality of battery venting assemblies, where at least one battery venting assembly is integrated into each of the sealed battery pack compartments, and where each of the battery venting assemblies includes an exhaust port integrated into an outer wall of the battery pack compartment and a valve, the valve being configured to seal the exhaust port under normal operating conditions and to unseal the exhaust port when at least one of the batteries within the battery pack compartment enters into thermal runaway.
    Type: Grant
    Filed: May 19, 2012
    Date of Patent: October 15, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Nicholas Hayden Herron, Scott Ira Kohn, Weston Arthur Hermann, Andrew Hill Leutheuser, Jeffrey C. Weintraub, Dustin Grace, Bruce Philip Edwards, Nicolas Verzeni, Joseph Mardall