Abstract: A turbine airfoil may be a rotating blade having a single platform, or a stationary nozzle having a pair of platforms. The airfoil body has pressure and suction sidewalls extending between leading and trailing edges. A compound fillet is disposed between the airfoil body and at least one of the platforms. The compound fillet includes a concave first fillet having a first radius, and a concave second fillet having a second, greater radius. The second fillet extends from the leading edge downstream along the suction sidewall and terminates at a point upstream of the trailing edge. The second fillet may also extend downstream from the leading edge along the pressure sidewall.

Abstract: A method for assembling a gas turbine engine is provided. The method includes providing a turbine nozzle including an outer band and an inner band, wherein each band includes a leading edge, a trailing edge, and a body extending therebetween. At least one of the outer band and the inner band has at least one radial tab extending outward therefrom. The method also includes coupling at least one seal between at least one of the radial tabs extending from the outer band and the inner band and a respective leading edge of the outer and inner band. The method also includes positioning at least one non-planar seal support against at least one portion of the seal.

Abstract: A gas turbine engine nozzle segment and process for producing such a nozzle segment to exhibit improved durability and aerodynamic performance. The process produces a nozzle segment having at least one vane between and interconnecting a pair of platforms. The nozzle segment is cast from a gamma prime-strengthened nickel-base superalloy, on whose surface is thermal sprayed an environmental coating formed of a MCrAlX-type coating material. The surface of the environmental coating is then worked to cause the coating to have a surface finish of less than 2.0 micrometers Ra. Cooling holes are then drilled in the nozzle segment, after which an oxidation-resistant coating is applied on the smoothed surface of the nozzle segment so as to maintain an outermost surface on the nozzle segment having surface finish of less than 2.0 micrometers Ra.

Abstract: A turbine nozzle includes a hollow vane joined to opposite inner and outer bands. The inner band includes a forward lip under the leading edge of the vane, an aft lip under the trailing edge of the vane, and a mounting flange spaced therebetween. An impingement bore extends obliquely and aft from the base of the mounting flange under a corner of the inner band toward the aft lip for impingement cooling thereof.