Abstract: A reinforced seal for use in a rotating control device in a wellbore includes an annular elastomeric body and an internal support embedded within the elastomeric body and extending in an axial direction, the internal support comprising a plurality of overlapping petals. A system for sealing a drill string includes a rotating control device including the reinforced seal configured to accommodate the drill string therethrough.

Abstract: A rotating control device (RCD), for use in drilling a wellbore, includes an RCD body, a sealing element, and a bearing assembly disposed within the RCD body and supporting an inner mandrel to rotate relative to the RCD body. The sealing element is carried by the inner mandrel, and the bearing assembly includes a bearing sealed in an internal bearing fluid chamber. The internal bearing fluid chamber includes a bearing fluid maintained at a pressure greater than a pressure of wellbore fluid in an interior of the RCD body by a pressure compensating piston between the bearing fluid contacting a first end of the piston and the wellbore fluid contacting a second, opposite end of the piston.

Abstract: A wellhead stack assembly is provided that includes pressure restriction devices. The pressure restriction devices are staged such that each pressure restriction device is coupled to another pressure restriction device for cascading pressure differentials across the pressure restriction devices. Each pressure restriction device includes an active element positionable about a drill pipe for controlling a gap between the drill pipe and the active element.

Abstract: A seal bore protector for protecting a seal bore of a rotating control device (RCD) is provided. The seal bore protector includes a cylindrical body, a throughbore extending through the cylindrical body, and a sealing element disposed around an external surface of the cylindrical body. The sealing element includes a first sealing ring, a second sealing ring, and a sealed area between the first sealing ring and the second sealing ring. The sealed area is fluidly coupled with a port when the seal bore protector is installed in the rotating control device.

Abstract: A valve stem arrangement for use in an adjustable choke, the valve stem being configured to prevent damage to components of the adjustable choke during downstream overpressure conditions. The valve stem generally connects a valve gate to an actuator for moving the valve gate within the choke. A set of shear screws couple components of the valve stem together. During overpressure conditions, the shear screws shear, permitting retraction of the valve gate towards an open position, thereby relieving loads on various choke components.

Abstract: A seal bore protector for protecting a seal bore of a rotating control device (RCD) is provided. The seal bore protector includes a cylindrical body, a throughbore extending through the cylindrical body, and a sealing element disposed around an external surface of the cylindrical body. The sealing element includes a first sealing ring, a second sealing ring, and a sealed area between the first sealing ring and the second sealing ring. The sealed area is fluidly coupled with a port when the seal bore protector is installed in the rotating control device.

Abstract: A rotating control device (RCD), for use in drilling a wellbore, includes an RCD body, a sealing element, and a bearing assembly disposed within the RCD body and supporting an inner mandrel to rotate relative to the RCD body. The sealing element is carried by the inner mandrel, and the bearing assembly includes a bearing sealed in an internal bearing fluid chamber. The internal bearing fluid chamber includes a bearing fluid maintained at a pressure greater than a pressure of wellbore fluid in an interior of the RCD body by a pressure compensating piston between the bearing fluid contacting a first end of the piston and the wellbore fluid contacting a second, opposite end of the piston.

Abstract: A rotating control device (RCD) sensor assembly is provided. The rotating control device sensor assembly includes an emitter disposed on a rotational component of a rotating control device, wherein the emitter emanates a detectable signal field, a cap coupled to the rotational component to form a volume between the cap and the rotational component, wherein the emitter is enclosed within the volume, and wherein the cap is made of a transmissive material, and a sensor that detects the signal field through the cap as the emitter passes within a proximity of the sensor.

Abstract: A wellhead stack assembly is provided that includes pressure restriction devices. The pressure restriction devices are staged such that each pressure restriction device is coupled to another pressure restriction device for cascading pressure differentials across the pressure restriction devices. Each pressure restriction device includes an active element positionable about a drill pipe for controlling a gap between the drill pipe and the active element.

Abstract: A rotating control device (RCD) can include an automatic RCD oiling system for providing lubricating oil to the RCD and preventing wellbore fluid under wellbore pressure from entering the RCD. The automatic RCD oiling system can include an oil pressure intensifier, a pump, and a pump flow controller. The oil pressure intensifier can include a piston assembly for maintaining a pressure differential between pressure from the lubricating oil on a rod side of the piston assembly and an annulus pressure corresponding to a wellbore pressure on the piston side of the piston assembly. The pump can pump lubricating oil from tank into passages to a bearing assembly of the RCD and a pump flow controller that controllably directs lubricating oil to the piston assembly and a return passage to the tank or the pump.

Abstract: An RCD can include a housing assembly containing a bearing assembly and a rotating seal which seals an annulus between a tubular string and a body of the RCD, and a remotely operable clamp device which selectively permits and prevents displacement of the housing assembly relative to the body. A method of remotely operating a clamp device can include rotating a threaded member which is secured relative to an RCD body, and displacing a clamp section in response to the threaded member rotation, thereby selectively securing and releasing a bearing assembly and an annular seal relative to the body. Another RCD can include a rotating seal which seals an annulus between a tubular string and a body of the RCD, and a remotely operable clamp device which selectively permits and prevents access to an interior of the body, the clamp device including a motor which rotates a threaded member.

Abstract: An RCD can include a housing assembly containing a bearing assembly and a rotating seal which seals an annulus between a tubular string and a body of the RCD, and a remotely operable clamp device which selectively permits and prevents displacement of the housing assembly relative to the body. A method of remotely operating a clamp device can include rotating a threaded member which is secured relative to an RCD body, and displacing a clamp section in response to the threaded member rotation, thereby selectively securing and releasing a bearing assembly and an annular seal relative to the body. Another RCD can include a rotating seal which seals an annulus between a tubular string and a body of the RCD, and a remotely operable clamp device which selectively permits and prevents access to an interior of the body, the clamp device including a motor which rotates a threaded member.

Abstract: Disclosed are improved apparatus and methods of separation and control of drilling fluids in under-balanced drilling. Separation is conducted at reduced pressures to improve gas separation efficiencies. Preferably, separation is performed in multiple steps of pressure drops to eliminate foaming and to enhance gas removal. Solids are removed from the shaped bottom of a separation pressure chamber by creating a slurry and fluidizing and agitating the slurry to enhance solids removal.

Abstract: Disclosed are improved methods of separation and control of drilling fluids in under-balanced drilling. The separated returning stream materials are measured and used to control the additive gas mixing process to maintain under-balanced drilling conditions. Separation is conducted at reduced pressures to improve gas separation efficiencies. Preferably, separation is performed in multiple steps of pressure drops to eliminate foaming and to enhance gas removal.