Patents by Inventor Joseph P. Kelleher

Joseph P. Kelleher has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9644837
    Abstract: A power tool includes a tool body including a motor having an output member that drives an accessory. A chuck is coupled for rotation with the output member relative to the tool body and configured to retain the accessory. The chuck has a chuck body that defines at least one light pipe formed therethrough. A light source disposed on a light ring coupled to the tool body and includes at least one light. Each at least one light source aligns with each of the at least one light pipe intermittently during rotation of the chuck.
    Type: Grant
    Filed: April 8, 2015
    Date of Patent: May 9, 2017
    Assignee: BLACK & DECKER INC.
    Inventors: John C. Vanko, Tal Gottesman, Daniel Puzio, Michael K. Forster, John D. Cox, Joseph P. Kelleher, Stuart Garber, Joerg Zellerhoff, Joao Norona, Robert S. Gehret, Scott Eshleman, Stephen P. Osborne, Brian E. Friedman, Robert A. Usselman, Anatoliy Nosov, Michael C. Doyle
  • Publication number: 20170106521
    Abstract: A power tool is provided including a gear case having a spindle, a motor case connected to a rear end of the gear case, a handle portion attached to a rear end of the motor case, and a motor housed inside the motor case. The motor includes a stator, a rotor rotationally arranged inside the stator, and a fan in rotational connection with the rotor. At least one air intake is arranged at least one of the motor case or the handle portion near the rear end of the motor case. A power module including power switches and a heat sink is housed in at least one of the motor case or the handle portion near the rear end of the motor case such that rotation of the fan causes air flow to enter through the air intake and flow near the heat sink and through the motor.
    Type: Application
    Filed: October 13, 2016
    Publication date: April 20, 2017
    Inventors: Joseph P. Kelleher, William F. Gallagher, Sean R. Templeton, Mark R. Poetzl, Seth M. Robinson, Marcell E. Coates, Madhur M. Purohit, Timothy J. Seeley, Joshua M. Lewis
  • Patent number: 9616557
    Abstract: A magazine is configured to be removably coupled to a power tool housing of a power tool. The magazine has a housing configured to be rotatably attachable to the power tool housing. An advancing mechanism is received in the magazine housing, and is configured to advance a strip of collated fasteners into position to be driven by the power tool. An indexing ring has a plurality of recesses and is configured to be non-rotatably attached to the power tool housing. A detent is biased to removably engage one of the plurality of recesses, and is configured to be non-rotatably attached to the magazine housing. The detent removably engages the recesses to allow for indexed tool-free rotation of the magazine housing relative to the power tool housing.
    Type: Grant
    Filed: February 21, 2014
    Date of Patent: April 11, 2017
    Assignee: Black & Decker Inc.
    Inventors: James Dunlap Hays, John P. Zellinger, Rex A. Marshall, Jr., Wesson Charles, Joseph P. Kelleher, John K. Horky
  • Patent number: 9492875
    Abstract: A bit retaining system for a rotary tool or device such as a router is disclosed. The bit retaining system may include a collet assembly and a control assembly. The collet assembly may include a spindle, a collet adapted to receive the bit, and a collet nut. The collet assembly may further include a collet gear mounted on the collet nut and/or a spindle gear mounted on the spindle. The control assembly selectively engages the collet assembly to drive the collet nut and/or secure the spindle in a fixed position, preventing its rotation. In operation, a hand tool is utilized to engage the control assembly. This configuration enables a user to capture and release the rotary tool bit using one hand.
    Type: Grant
    Filed: December 28, 2015
    Date of Patent: November 15, 2016
    Assignee: Black & Decker Inc.
    Inventors: Warren A. Ceroll, Gregory K. Griffin, Steven D. McDaniel, Craig A. Schell, Robert S. Gehret, Joseph P. Kelleher
  • Patent number: 9494200
    Abstract: A clutch for a power tool includes an adjustment ring configured to move axially relative to the housing while being rotated relative to the housing. A spring retainer is disposed axially rearward of the adjustment ring. The spring retainer is coupled for rotation together with the adjustment ring and configured to remain substantially axially stationary relative to the housing when rotated. A spring is disposed between the adjustment ring and the spring retainer. A clutch face is coupled to a portion of the transmission. A locking member is disposed between the spring retainer and the clutch face. The locking member is configured to transfer a holding force exerted by the spring to the clutch face. Rotation and axial movement of the adjustment ring alters the holding force exerted by the spring. When an amount of output torque exceeds the holding force, torque transmission to the output spindle is effectively interrupted.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: November 15, 2016
    Assignee: BLACK & DECKER INC.
    Inventors: Joseph P. Kelleher, Daniel L. Krout, David C. Tomayko
  • Patent number: 9475180
    Abstract: A power tool includes a housing, a motor, an output member driven by the motor, and a reaming attachment coupled to the output member. The reaming attachment has a front end portion selectively driven in rotation by the output member to drive a fastener into a workpiece, and a reaming portion selectively driven in rotation by the output member to remove material from an end surface of a conduit. A rotational motion sensor in the housing is operable to detect rotational motion of the housing about an axis. A controller receives a signal indicative of rotational motion from the sensor, determines a direction of the rotational motion of the housing, and drives the motor in a direction corresponding to the direction of rotational motion of the housing.
    Type: Grant
    Filed: December 17, 2013
    Date of Patent: October 25, 2016
    Assignee: Black & Decker Inc.
    Inventors: Scott J. Eshleman, Craig A. Schell, Andrew J. Seman, Jr., Daniel Puzio, Daniele C. Brotto, Joseph P. Kelleher, Oleksiy P. Sergyeyenko
  • Patent number: 9415488
    Abstract: A screwdriving tool that includes a driving tool (driver), a sensor, a sensor target and a contact trip assembly that is coupled to the driving tool and has a nose element. The driver has a housing, a motor and an output member that is driven by the motor. One of the nose element and the output member is axially movable and biased by a spring into an extended position. The sensor and sensor target are configured to cooperate to permit the sensor to provide a sensor signal that is indicative of movement of the one of the nose element and the output member. The motor is controllable in a first operational mode and at least one rotational direction based in part on the sensor signal.
    Type: Grant
    Filed: September 30, 2014
    Date of Patent: August 16, 2016
    Assignee: BLACK & DECKER INC.
    Inventors: Daniel Puzio, Craig A. Schell, Joseph P. Kelleher, Scott Eshelman, Andrew E. Seman, Jr., Todd A. Hagan, Joseph G. Stauffer, Will Wang, John D. Cox
  • Publication number: 20160228953
    Abstract: A bit retaining system for a rotary tool or device such as a router is disclosed. The bit retaining system may include a collet assembly and a control assembly. The collet assembly may include a spindle, a collet adapted to receive the bit, and a collet nut. The collet assembly may further include a collet gear mounted on the collet nut and/or a spindle gear mounted on the spindle. The control assembly selectively engages the collet assembly to drive the collet nut and/or secure the spindle in a fixed position, preventing its rotation. In operation, a hand tool is utilized to engage the control assembly. This configuration enables a user to capture and release the rotary tool bit using one hand.
    Type: Application
    Filed: December 28, 2015
    Publication date: August 11, 2016
    Inventors: Warren A. Ceroll, Gregory K. Griffin, Steven D. McDaniel, Craig A. Schell, Robert S. Gehret, Joseph P. Kelleher
  • Patent number: 9321155
    Abstract: A power tool includes a housing, an electric motor, an end effector coupled to the motor, a control circuit configured to control electrical power delivery to the motor, and a switch for selectively providing electrical power to the control circuit. The switch includes an elongated outer casing having at least a portion exterior of the housing. The casing is linearly moveable in a first linear direction generally transverse to a longitudinal axis of the housing. A linkage is disposed inside of the housing and coupled to the casing such that linear movement of the casing in the first direction causes linear movement of the linkage in a second direction generally transverse to the first direction. An electrical switch is disposed inside the housing and coupled to the linkage such that linear movement of the linkage in the second direction causes activation of the electrical switch.
    Type: Grant
    Filed: September 14, 2012
    Date of Patent: April 26, 2016
    Assignee: Black & Decker Inc.
    Inventors: Scott J. Eshleman, Joseph P. Kelleher, Craig A. Schell, Daniel Puzio, Danielle C. Brotto, Thomas J. Bodine, Curtis H. Watenpaugh, Michael T. Haupt, Gabriel E. Concari, Andrew E. Seman
  • Patent number: 9321156
    Abstract: An improved method is provided for operating a power tool. The method includes: monitoring rotational motion of the power tool about an axis using a rotational motion sensor disposed in the power tool; determining a direction of the rotational motion about the axis; and driving the output member in a direction defined by the detected rotational motion of the tool, where the output member is driven by a motor residing in the power tool. Thus, the output member is drive clockwise when the rotational motion of the tool is clockwise about the axis and the output member is drive counter-clockwise when the rotational motion of the tool is counter-clockwise about the axis.
    Type: Grant
    Filed: January 31, 2013
    Date of Patent: April 26, 2016
    Assignee: Black & Decker Inc.
    Inventors: Scott J. Eshleman, Craig A. Schell, Andrew E. Seman, Jr., Daniel Puzio, Daniele C. Brotto, Joseph P. Kelleher, Gabriel E. Concari, Robert B. Schoch, Thomas W. Murray
  • Publication number: 20160089734
    Abstract: A power tool includes a housing, a motor, an output member driven by the motor, and a reaming attachment coupled to the output member. The reaming attachment has a front end portion selectively driven in rotation by the output member to drive a fastener into a workpiece, and a reaming portion selectively driven in rotation by the output member to remove material from an end surface of a conduit. A rotational motion sensor in the housing is operable to detect rotational motion of the housing about an axis. A controller receives a signal indicative of rotational motion from the sensor, determines a direction of the rotational motion of the housing, and drives the motor in a direction corresponding to the direction of rotational motion of the housing.
    Type: Application
    Filed: November 19, 2015
    Publication date: March 31, 2016
    Inventors: Scott J. ESHLEMAN, Craig A. SCHELL, Andrew E. SEMAN, JR., Daniel PUZIO, Daniele C. BROTTO, Joseph P. KELLEHER, James B. WATSON, James R. PARKS, Clark A. BIXLER
  • Patent number: 9266178
    Abstract: A power tool includes a housing, a motor, an output member driven by the motor, and a reaming attachment coupled to the output member. The reaming attachment has a front end portion selectively driven in rotation by the output member to drive a fastener into a workpiece, and a reaming portion selectively driven in rotation by the output member to remove material from an end surface of a conduit. A rotational motion sensor in the housing is operable to detect rotational motion of the housing about an axis. A controller receives a signal indicative of rotational motion from the sensor, determines a direction of the rotational motion of the housing, and drives the motor in a direction corresponding to the direction of rotational motion of the housing.
    Type: Grant
    Filed: February 22, 2013
    Date of Patent: February 23, 2016
    Assignee: BLACK & DECKER INC.
    Inventors: Scott J. Eshleman, Craig A. Schell, Andrew E. Seman, Jr., Daniel Puzio, Daniele C. Brotto, Joseph P. Kelleher, James B. Watson, James R. Parks, Clark A. Bixler
  • Patent number: 9238270
    Abstract: A bit retaining system for a rotary tool or device such as a router is disclosed. The bit retaining system may include a collet assembly and a control assembly. The collet assembly may include a spindle, a collet adapted to receive the bit, and a collet nut. The collet assembly may further include a collet gear mounted on the collet nut and/or a spindle gear mounted on the spindle. The control assembly selectively engages the collet assembly to drive the collet nut and/or secure the spindle in a fixed position, preventing its rotation. In operation, a hand tool is utilized to engage the control assembly. This configuration enables a user to capture and release the rotary tool bit using one hand.
    Type: Grant
    Filed: February 25, 2014
    Date of Patent: January 19, 2016
    Assignee: BLACK & DECKER INC.
    Inventors: Warren A. Ceroll, Gregory K. Griffin, Steven D. McDaniel, Craig A. Schell, Robert S. Gehret, Joseph P. Kelleher
  • Publication number: 20160010848
    Abstract: A power tool includes a tool body including a motor having an output member that drives an accessory. A chuck is coupled for rotation with the output member relative to the tool body and configured to retain the accessory. The chuck has a chuck body that defines at least one light pipe formed therethrough. A light source disposed on a light ring coupled to the tool body and includes at least one light. Each at least one light source aligns with each of the at least one light pipe intermittently during rotation of the chuck.
    Type: Application
    Filed: April 8, 2015
    Publication date: January 14, 2016
    Inventors: John C. VANKO, Tal GOTTESMAN, Daniel PUZIO, Michael K. FORSTER, John D. COX, Joseph P. KELLEHER, Stuart GARBER, Joerg ZELLERHOFF, Joao NORONA, Robert S. GEHRET, Scott ESHELMAN, Stephen P. OSBORNE, Brian E. FRIEDMAN, Robert A. USSELMAN, Anatoliy NOSOV, Michael C. DOYLE
  • Patent number: 9211636
    Abstract: A power tool includes a housing, an output member that rotates about a longitudinal axis, and a motor drivably connected to the output member. A rotational motion sensor is arranged in the housing and operable to detect a user input that includes a rotational motion of the housing in a desired rotational direction about the longitudinal axis of the output member. A controller is configured to receive a first input indicative of a user-desired rotational motion of the output member, and a second input, from the rotational motion sensor, indicative of an actual rotational motion of the power tool. The controller determines a user-desired rotational direction of the output member about the axis from the first input, determines an actual rotational direction of the housing about the axis from the second input, and causes the motor to drive the output member to simulate ratcheting movement in the user-desired rotational direction.
    Type: Grant
    Filed: January 31, 2013
    Date of Patent: December 15, 2015
    Assignee: BLACK & DECKER INC.
    Inventors: Scott J. Eshleman, Craig A. Schell, Andrew E. Seman, Jr., Daniel Puzio, Daniele C. Brotto, Joseph P. Kelleher, Sankarshan Murthy
  • Patent number: 9199362
    Abstract: A power tool has a housing, an output member coupled to the housing, and a motor, rotational motion sensor, timer, and control circuit in the housing. The timer is initiated, and the rotational motion sensor monitors rotational motion of the housing about an axis. The control circuit determines the direction of the rotational motion of the housing, whether the direction is different from a previous direction of rotational motion of the housing, and whether a value for the timer exceeds a predetermined threshold. If the direction is different from the previous direction and the timer value is less than the predetermined threshold, the control circuit initiates a protective action for the power tool. The control circuit also drives the motor to cause the output member to rotate in a direction that corresponds to the detected rotational motion of the housing.
    Type: Grant
    Filed: January 31, 2013
    Date of Patent: December 1, 2015
    Assignee: BLACK & DECKER INC.
    Inventors: Scott J. Eshleman, Craig A. Schell, Andrew E. Seman, Jr., Daniel Puzio, Daniele C. Brotto, Joseph P. Kelleher
  • Patent number: 9120202
    Abstract: The present invention is directed toward a shield assembly for a handheld tool device such as an angle grinder. The shield assembly is selectively repositionable with respect to the cutting tool. A lock mechanism secures the shield assembly in discrete rotational positions relative to the cutting tool. The shield assembly includes a guard member and a bumper member, and an alignment feature configured to align the relative positions of guard member and the bumper member, thereby positing the members in a predetermined relative orientation. With this configuration, the shield assembly is selectively repositionable via a “hands-free” mechanism that permits a user to adjust the position of the shield assembly by simply contacting the shield assembly against a work surface.
    Type: Grant
    Filed: June 27, 2012
    Date of Patent: September 1, 2015
    Assignee: Black & Decker Inc.
    Inventors: Joseph P. Kelleher, Earnest N. Copeland, Jr., Craig A. Schell, Paul K. Trautner
  • Patent number: 9028088
    Abstract: A power tool includes a tool body having an output member that drives an accessory. An end effector is coupled for rotation with the output member. A light source is disposed on the end effector. A primary coil assembly is configured on the tool body and mounted concentric to the output member. The primary coil assembly includes a primary coil that is electrically connected to a power source of the power tool. A secondary coil assembly is configured on the end effector and mounted concentric to the output member. The secondary coil assembly includes a secondary coil that is electrically connected to the light source. Current flowing through the primary coil creates a magnetic field that causes current to flow through the secondary winding and power the light source.
    Type: Grant
    Filed: July 19, 2012
    Date of Patent: May 12, 2015
    Assignee: Black & Decker Inc.
    Inventors: John C. Vanko, Tal Gottesman, Daniel Puzio, Michael K. Forster, John D. Cox, Joseph P. Kelleher, Stuart Garber, Joerg Zellerhoff, Joao Norona, Robert S. Gehret, Scott Eshleman, Stephen P. Osborne, Brian E. Friedman, Robert A. Usselman, Anatoliy Nosov, Michael C. Doyle
  • Publication number: 20150014005
    Abstract: A screwdriving tool that includes a driving tool (driver), a sensor, a sensor target and a contact trip assembly that is coupled to the driving tool and has a nose element. The driver has a housing, a motor and an output member that is driven by the motor. One of the nose element and the output member is axially movable and biased by a spring into an extended position. The sensor and sensor target are configured to cooperate to permit the sensor to provide a sensor signal that is indicative of movement of the one of the nose element and the output member. The motor is controllable in a first operational mode and at least one rotational direction based in part on the sensor signal.
    Type: Application
    Filed: September 30, 2014
    Publication date: January 15, 2015
    Inventors: Daniel PUZIO, Craig A. SCHELL, Joseph P. KELLEHER, Scott ESHELMAN, Andrew E. SEMAN, JR., Todd A. HAGAN, Joseph G. STAUFFER, Will WANG, John D. COX
  • Publication number: 20140374998
    Abstract: A bit retaining system for a rotary tool or device such as a router is disclosed. The bit retaining system may include a collet assembly and a control assembly. The collet assembly may include a spindle, a collet adapted to receive the bit, and a collet nut. The collet assembly may further include a collet gear mounted on the collet nut and/or a spindle gear mounted on the spindle. The control assembly selectively engages the collet assembly to drive the collet nut and/or secure the spindle in a fixed position, preventing its rotation. In operation, a hand tool is utilized to engage the control assembly. This configuration enables a user to capture and release the rotary tool bit using one hand.
    Type: Application
    Filed: February 25, 2014
    Publication date: December 25, 2014
    Applicant: Black & Decker Inc.
    Inventors: Warren A. Ceroll, Gregory K. Griffin, Steven D. McDaniel, Craig A. Schell, Robert S. Gehret, Joseph P. Kelleher