Patents by Inventor Joseph Patchett
Joseph Patchett has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12257573Abstract: The present invention relates to a catalyst for the oxidation of hydrocarbon and the selective catalytic reduction of nitrogen oxides, the catalyst comprising a substrate comprising an inlet end, an outlet end, a substrate axial length extending from the inlet end to the outlet end and a plurality of passages defined by internal walls of the substrate extending therethrough; and a coating disposed on the surface of the internal walls of the substrate, wherein the surface de-fines the interface between the passages and the internal walls, wherein the coating comprises a platinum group metal component supported on a first oxidic material and further comprises a mixed oxide of vanadium and one or more of iron, erbium, bismuth, cerium, europium, gadolinium, holmium, lanthanum, lutetium, neodymium, praseodymium, promethium, samarium, scandium, terbium, thulium, ytterbium, yttrium, molybdenum, tungsten, manganese, cobalt, nickel, copper, aluminum and antimony, wherein the mixed oxide is supported on a second oxidicType: GrantFiled: September 29, 2020Date of Patent: March 25, 2025Assignee: BASF Mobile Emissions Catalysts LLCInventors: Kevin Beard, Joseph A. Patchett, Edgar Viktor Huennekes, Jan Martin Becker, John K. Hochmuth
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Publication number: 20240216864Abstract: The present invention relates to a catalyst for the selective catalytic reduction of NOx and for the cracking and conversion of a hydrocarbon, comprising a substrate comprising an inlet end, an outlet end, a substrate axial length extending from the inlet end to the outlet end and a plurality of passages defined by internal walls of the substrate extending therethrough: a coating disposed on the surface of the internal walls of the substrate, said coating comprising a platinum group metal, an 8-membered ring pore zeolitic material comprising one or more of copper and iron, and further comprising a 10- or more membered ring pore zeolitic material.Type: ApplicationFiled: April 27, 2022Publication date: July 4, 2024Applicant: BASF CorporationInventors: Robert Dorner, Jan Martin Becker, Joseph A Patchett
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Publication number: 20240167410Abstract: The present invention relates to a catalytic article for purifying an exhaust gas containing nitrogen oxides, which comprises a first region containing a vanadium-based SCR catalyst, a second region containing a metal-promoted molecular sieve catalyst, and a third region containing a vanadium-based SCR catalyst, wherein at least part of the second region is located downstream of at least part of the first region and upstream of at least part of the third region in the exhaust gas flow direction, provided that no part of the second region is located upstream of the first region or downstream of the third region. The present invention also relates to a method and a system for treatment of an exhaust gas containing nitrogen oxides by selective catalytic reduction using the catalytic article.Type: ApplicationFiled: March 9, 2022Publication date: May 23, 2024Inventors: Jiadi Zhang, Yijiang Wu, Liang Chen, Shuxin Lv, Yu Zhang, Edgar Viktor Huennekes, Kevin Beard, Joseph A Patchett, Jan Martin Becker, Martin Kalwei
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Publication number: 20240091751Abstract: Zeolite catalysts and systems and methods for preparing and using zeolite catalysts having the CHA crystal structure are disclosed. The catalysts can be used to remove nitrogen oxides from a gaseous medium across a broad temperature range and exhibit hydrothermal stability at high-reaction temperatures. The zeolite catalysts include a zeolite carrier having a silica-to-alumina ratio from about 15:1 to about 256:1 and a copper to alumina ratio from about 0.25:1 to about 1:1.Type: ApplicationFiled: November 20, 2023Publication date: March 21, 2024Applicant: BASF CorporationInventors: Ivor Bull, Wen-Mei Xue, Patrick Burk, R. Samuel Boorse, William M. Jaglowski, Gerald Stephen Koermer, Ahmad Moini, Joseph A. Patchett, Joseph C. Dettling, Matthew Tyler Caudle
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Publication number: 20240001354Abstract: The present invention relates to a catalyst for the oxidation of hydrocarbon and the selective catalytic reduction of nitrogen oxides, the catalyst comprising a substrate comprising an inlet end, an outlet end, a substrate axial length extending from the inlet end to the outlet end and a plurality of passages defined by internal walls of the substrate extending therethrough; and a coating disposed on the surface of the internal walls of the substrate, wherein the surface de-fines the interface between the passages and the internal walls, wherein the coating comprises a platinum group metal component supported on a first oxidic material and further comprises a mixed oxide of vanadium and one or more of iron, erbium, bismuth, cerium, europium, gadolinium, holmium, lanthanum, lutetium, neodymium, praseodymium, promethium, samarium, scandium, terbium, thulium, ytterbium, yttrium, molybdenum, tungsten, manganese, cobalt, nickel, copper, aluminum and antimony, wherein the mixed oxide is supported on a second oxidicType: ApplicationFiled: September 29, 2020Publication date: January 4, 2024Inventors: Kevin BEARD, Joseph A. PATCHETT, Edgar Viktor NEKES, Jan Martin BECKER, John K. HOCHMUTH
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Patent number: 11845067Abstract: Zeolite catalysts and systems and methods for preparing and using zeolite catalysts having the CHA crystal structure are disclosed. The catalysts can be used to remove nitrogen oxides from a gaseous medium across a broad temperature range and exhibit hydrothermal stable at high reaction temperatures. The zeolite catalysts include a zeolite carrier having a silica to alumina ratio from about 15:1 to about 256:1 and a copper to alumina ratio from about 0.25:1 to about 1:1.Type: GrantFiled: November 15, 2022Date of Patent: December 19, 2023Assignee: BASF CorporationInventors: Ivor Bull, Wen-Mei Xue, Patrick Burk, R. Samuel Boorse, William M. Jaglowski, Gerald Stephen Koermer, Ahmad Moini, Joseph A. Patchett, Joseph C. Dettling, Matthew Tyler Caudle
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Publication number: 20230141207Abstract: The present invention relates to a catalyst for the selective catalytic reduction of nitrogen oxide, the catalyst comprising a first coating comprising a 12-membered ring pore zeolitic material comprising a first metal which is one or more of copper and iron, and a second coating comprising an 8-membered ring pore zeolitic material comprising a second metal which is one or more of copper and iron.Type: ApplicationFiled: March 31, 2021Publication date: May 11, 2023Inventors: Edgar Viktor HUENNEKES, Petra CORDES, Jan Martin BECKER, Kevin BEARD, Nicholas MCGUIRE, Jaya L LAKSHMI, John K HOCHMUTH, Joseph A PATCHETT, Kenneth E VOSS
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Publication number: 20230129815Abstract: The present invention relates to a process for preparing a catalyst for the selective catalytic reduction of nitrogen oxide comprising, among other steps, preparing a second aqueous mixture comprising water and an iron salt; and disposing the second mixture on the substrate obtained according to (ii), comprising a coating comprising a zeolitic material comprising copper, over y % of the substrate axial length from the inlet end to the outlet end of the substrate, wherein y is in the range of from 10 to x, obtaining a substrate comprising, in a first zone, the coating comprising a zeolitic material comprising copper and over y % of the substrate axial length an iron salt; and, if x > y, in a second zone extending from y % to x % of the substrate axial length from the inlet end to the outlet end, the coating comprising a zeolitic material comprising copper.Type: ApplicationFiled: March 30, 2021Publication date: April 27, 2023Inventors: Edgar Viktor HUENNEKES, Nicholas MCGUIRE, Petra CORDES, Kevin BEARD, Jan Martin BECKER, John K HOCHMUTH, Kenneth E VOSS, Joseph A PATCHETT, Andreas R MUNDING
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Publication number: 20230081351Abstract: Zeolite catalysts and systems and methods for preparing and using zeolite catalysts having the CHA crystal structure are disclosed. The catalysts can be used to remove nitrogen oxides from a gaseous medium across a broad temperature range and exhibit hydrothermal stable at high reaction temperatures. The zeolite catalysts include a zeolite carrier having a silica to alumina ratio from about 15:1 to about 256:1 and a copper to alumina ratio from about 0.25:1 to about 1:1.Type: ApplicationFiled: November 15, 2022Publication date: March 16, 2023Inventors: Ivor BULL, Wen-Mei XUE, Patrick BURK, R. Samuel BOORSE, William M. JAGLOWSKI, Gerald Stephen KOERMER, Ahmad MOINI, Joseph A. PATCHETT, Joseph C. DETTLING, Matthew Tyler CAUDLE
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Patent number: 11529619Abstract: Zeolite catalysts and systems and methods for preparing and using zeolite catalysts having the CHA crystal structure are disclosed. The catalysts can be used to remove nitrogen oxides from a gaseous medium across a broad temperature range and exhibit hydrothermal stable at high reaction temperatures. The zeolite catalysts include a zeolite carrier having a silica to alumina ratio from about 15:1 to about 256:1 and a copper to alumina ratio from about 0.25:1 to about 1:1.Type: GrantFiled: April 22, 2020Date of Patent: December 20, 2022Assignee: BASF CorporationInventors: Ivor Bull, Wen-Mei Xue, Patrick Burk, R. Samuel Boorse, William M. Jaglowski, Gerald Stephen Koermer, Ahmad Moini, Joseph A. Patchett, Joseph C. Dettling, Matthew Tyler Caudle
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Publication number: 20220288563Abstract: The present invention relates to an aqueous suspension comprising water, a source of one or more of a vanadium oxide and a tungsten oxide, and particles of an oxidic support; wherein the particles of the aqueous suspension exhibit a polymodal particle size distribution characterized by a particle size distribution curve comprising a first peak with a maximum M(I) in the range of from 0.5 to 15 micrometers and a second peak with a maximum M(II) in the range of from 1 to 40 micrometers, wherein (M(I)/?m):(M(II)/?m)<1:1.Type: ApplicationFiled: May 5, 2020Publication date: September 15, 2022Inventors: Edgar Viktor HUENNEKES, Petra CORDES, Jan Martin BECKER, Ruediger WOLFF, Joseph A. PATCHETT, Nicholas MCGUIRE, Edith SCHNEIDER, Kevin BEARD
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Patent number: 11331653Abstract: The present invention is directed to selective catalytic reduction catalysts that combine SCR activity with NOx absorber activity. In particular, the disclosed catalytic article includes a substrate having a first and a second material disposed thereon, wherein the first material includes a selective catalytic reduction (SCR) catalyst composition and the second material includes a nitrogen oxides (NOx) absorber composition, wherein the NOx absorber composition does not substantially oxidize ammonia, and wherein the catalytic article is effective to abate NOx from an engine exhaust gas stream. Emission treatment systems for treating an exhaust gas including a catalytic article of the invention are provided, particularly systems that include an injector adapted for the addition of ammonia to the exhaust gas stream located upstream of the catalytic article.Type: GrantFiled: April 9, 2020Date of Patent: May 17, 2022Assignee: BASF CORPORATIONInventors: Joseph A Patchett, Xinyi Wei
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Patent number: 11266977Abstract: The present invention relates to a selective catalytic reduction catalyst for the treatment of an exhaust gas of a diesel engine comprising (i) a flow-through substrate comprising an inlet end, an outlet end, a substrate axial length extending from the inlet end to the outlet end and a plurality of passages defined by internal walls of the flow-through substrate extending therethrough; (II) a coating disposed on the surface of the internal walls of the substrate, where-in the surface defines the interface between the passages and the internal walls, wherein the coating comprises a vanadium oxide supported on an oxidic material comprising titania, and further comprises a mixed oxide of vanadium and one or more of iron, erbium, bismuth, cerium, europium, gadolinium, holmium, lanthanum, lutetium, neodymium, praseodymium, promethium, samarium, scandium, terbium, thulium, ytterbium, yttrium, molybdenum, tungsten, manganese, cobalt, nickel, copper, aluminum and antimony.Type: GrantFiled: July 30, 2019Date of Patent: March 8, 2022Assignee: BASF CorporationInventors: Edgar Viktor Huennekes, Joseph A Patchett, Petra Cordes, Kevin David Beard, Jan Martin Becker
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Publication number: 20210362130Abstract: The present invention relates to a selective catalytic reduction catalyst for the treatment of an exhaust gas of a diesel engine comprising (i) a flow-through substrate comprising an inlet end, an outlet end, a substrate axial length extending from the inlet end to the outlet end and a plurality of passages defined by internal walls of the flow-through substrate extending therethrough; (II) a coating disposed on the surface of the internal walls of the substrate, where-in the surface defines the interface between the passages and the internal walls, wherein the coating comprises a vanadium oxide supported on an oxidic material comprising titania, and further comprises a mixed oxide of vanadium and one or more of iron, erbium, bismuth, cerium, europium, gadolinium, holmium, lanthanum, lutetium, neodymium, praseodymium, promethium, samarium, scandium, terbium, thulium, ytterbium, yttrium, molybdenum, tungsten, manganese, cobalt, nickel, copper, aluminum and antimony.Type: ApplicationFiled: July 30, 2019Publication date: November 25, 2021Applicant: BASF CorporationInventors: Edgar Viktor HUENNEKES, Joseph A PATCHETT, Petra CORDES, Kevin David BEARD, Jan Martin BECKER
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Patent number: 11154847Abstract: The present invention relates to a catalytic article comprising a substrate having a catalyst composition disposed thereon, wherein the catalyst composition comprises a platinum group metal impregnated onto a porous support and a selective catalytic reduction catalyst, wherein the catalyst composition is substantially free of platinum; and wherein the catalytic article is effective in the abatement of nitrogen oxides (NOx) and hydrocarbons (HCs). The present invention further relates to exhaust gas treatment systems for treating an exhaust gas stream exiting a diesel engine.Type: GrantFiled: June 8, 2018Date of Patent: October 26, 2021Assignee: BASF CorporationInventors: Joseph A. Patchett, Kevin Beard, Edgar Viktor Huennekes, Robert Dorner, Kevin A Hallstrom, Ansgar Wille, Kenneth E Voss, Martin Kalwei
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Publication number: 20210069688Abstract: The present invention relates to a catalytic article comprising a substrate having a catalyst composition disposed thereon, wherein the catalyst composition comprises a platinum group metal impregnated onto a porous support and a selective catalytic reduction catalyst, wherein the catalyst composition is substantially free of platinum; and wherein the catalytic article is effective in the abatement of nitrogen oxides (NOx) and hydrocarbons (HCs). The present invention further relates to exhaust gas treatment systems for treating an exhaust gas stream exiting a diesel engine.Type: ApplicationFiled: June 8, 2018Publication date: March 11, 2021Applicant: BASF CorporationInventors: Joseph A. PATCHETT, Kevin BEARD, Edgar Viktor HUENNEKES, Robert DORNER, Kevin A. HALLSTROM, Ansgar WILLE, Kenneth E. VOSS, Martin KALWEI
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Publication number: 20210008531Abstract: Provided is a catalyst article for simultaneously remediating the nitrogen oxides (NOx), particulate matter, and gaseous hydrocarbons present in diesel engine exhaust streams. The catalyst article has a soot filter coated with a material effective in the Selective Catalytic Reduction (SCR) of NOx by a reductant, e.g., ammonia.Type: ApplicationFiled: September 29, 2020Publication date: January 14, 2021Inventors: Joseph A. Patchett, Joseph C. Dettling, Elizabeth A. Przybylski
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Patent number: 10857529Abstract: Provided is a catalyst article for simultaneously remediating the nitrogen oxides (NOx), particulate matter, and gaseous hydrocarbons present in diesel engine exhaust streams. The catalyst article has a soot filter coated with a material effective in the Selective Catalytic Reduction (SCR) of NOx by a reductant, e.g., ammonia.Type: GrantFiled: December 4, 2019Date of Patent: December 8, 2020Assignee: BASF CORPORATIONInventors: Joseph A. Patchett, Joseph C. Dettling, Elizabeth A. Przybylski
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Publication number: 20200306731Abstract: The present disclosure provides catalytic materials formed of co-precipitates of vanadium, tungsten, and titanium, catalytic articles formed using such co-precipitates, and methods of making such precipitates. The co-precipitates may be used in the form of calcined particles, and catalytic articles incorporating coatings formed of the co-precipitate can exhibit improved adhesion and performance.Type: ApplicationFiled: June 8, 2017Publication date: October 1, 2020Inventors: Gary A. Gramiccioni, Pascaline Tran, Joseph A. Patchett, Thomas A. Gegan
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Publication number: 20200261895Abstract: Zeolite catalysts and systems and methods for preparing and using zeolite catalysts having the CHA crystal structure are disclosed. The catalysts can be used to remove nitrogen oxides from a gaseous medium across a broad temperature range and exhibit hydrothermal stable at high reaction temperatures. The zeolite catalysts include a zeolite carrier having a silica to alumina ratio from about 15:1 to about 256:1 and a copper to alumina ratio from about 0.25:1 to about 1:1.Type: ApplicationFiled: April 22, 2020Publication date: August 20, 2020Inventors: Ivor Bull, Wen-Mei Xue, Patrick Burk, R. Samuel Boorse, William M. Jaglowski, Gerald Stephen Koermer, Ahmad Moini, Joseph A. Patchett, Joseph C. Dettling, Matthew Tyler Caudle