Patents by Inventor Joseph R. Royer

Joseph R. Royer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240100738
    Abstract: This invention relates to tufted floorcovering articles, including carpet tiles and broadloom carpet. In particular, this invention relates to tufted floorcovering articles made from the family of polymers known as polyester. Specifically, this invention relates to tufted carpet tile products made from polyester. The polyester carpet tiles meet commercial performance specifications and are fully end-of-life recyclable.
    Type: Application
    Filed: December 5, 2023
    Publication date: March 28, 2024
    Applicant: Milliken & Company
    Inventors: Dale R. Williams, Joseph Wallen, Ty Grant Dawson, Nils David Sellman, JR., Daniel Taylor McBride, Joseph R. Royer, John L. Sanchez
  • Patent number: 11883984
    Abstract: This invention relates to tufted floorcovering articles, including carpet tiles and broadloom carpet. In particular, this invention relates to tufted floorcovering articles made from the family of polymers known as polyester. Specifically, this invention relates to tufted carpet tile products made from polyester. The polyester carpet tiles meet commercial performance specifications and are fully end-of-life recyclable.
    Type: Grant
    Filed: April 12, 2023
    Date of Patent: January 30, 2024
    Assignee: Milliken & Company
    Inventors: Dale R. Williams, Joseph Wallen, Ty Grant Dawson, Nils David Sellman, Jr., Daniel Taylor McBride, Joseph R. Royer, John L. Sanchez
  • Publication number: 20230241805
    Abstract: This invention relates to tufted floorcovering articles, including carpet tiles and broadloom carpet. In particular, this invention relates to tufted floorcovering articles made from the family of polymers known as polyester. Specifically, this invention relates to tufted carpet tile products made from polyester. The polyester carpet tiles meet commercial performance specifications and are fully end-of-life recyclable.
    Type: Application
    Filed: April 12, 2023
    Publication date: August 3, 2023
    Applicant: Milliken & Company
    Inventors: Dale R. Williams, Joseph Wallen, Ty Grant Dawson, Nils David Sellman, JR., Daniel Taylor McBride, Joseph R. Royer, John L. Sanchez
  • Patent number: 11673291
    Abstract: This invention relates to tufted floorcovering articles, including carpet tiles and broadloom carpet. In particular, this invention relates to tufted floorcovering articles made from the family of polymers known as polyester. Specifically, this invention relates to tufted carpet tile products made from polyester. The polyester carpet tiles meet commercial performance specifications and are fully end-of-life recyclable.
    Type: Grant
    Filed: June 22, 2021
    Date of Patent: June 13, 2023
    Assignee: Milliken & Company
    Inventors: Dale R. Williams, Joseph Wallen, Ty Grant Dawson, Nils David Sellman, Jr., Daniel Taylor McBride, Joseph R. Royer, John L. Sanchez
  • Publication number: 20210308908
    Abstract: This invention relates to tufted floorcovering articles, including carpet tiles and broadloom carpet. In particular, this invention relates to tufted floorcovering articles made from the family of polymers known as polyester. Specifically, this invention relates to tufted carpet tile products made from polyester. The polyester carpet tiles meet commercial performance specifications and are fully end-of-life recyclable.
    Type: Application
    Filed: June 22, 2021
    Publication date: October 7, 2021
    Applicant: Milliken & Company
    Inventors: Dale R. Williams, Joseph Wallen, Ty Grant Dawson, Nils David Sellman, JR., Daniel Taylor McBride, Joseph R. Royer, John L. Sanchez
  • Patent number: 11084186
    Abstract: This invention relates to tufted floorcovering articles, including carpet tiles and broadloom carpet. In particular, this invention relates to tufted floorcovering articles made from the family of polymers known as polyester. Specifically, this invention relates to tufted carpet tile products made from polyester. The polyester carpet tiles meet commercial performance specifications and are fully end-of-life recyclable.
    Type: Grant
    Filed: September 5, 2019
    Date of Patent: August 10, 2021
    Assignee: Milliken & Company
    Inventors: Dale R. Williams, Joseph Wallen, Ty Grant Dawson, Nils David Sellman, Jr., Daniel Taylor McBride, Joseph R. Royer, John L. Sanchez
  • Publication number: 20190389094
    Abstract: This invention relates to tufted floorcovering articles, including carpet tiles and broadloom carpet. In particular, this invention relates to tufted floorcovering articles made from the family of polymers known as polyester. Specifically, this invention relates to tufted carpet tile products made from polyester. The polyester carpet tiles meet commercial performance specifications and are fully end-of-life recyclable.
    Type: Application
    Filed: September 5, 2019
    Publication date: December 26, 2019
    Applicant: Milliken & Company
    Inventors: Dale R. Williams, Joseph Wallen, Ty Grant Dawson, Nils David Sellman, JR., Daniel Taylor McBride, Joseph R. Royer, John L. Sanchez
  • Publication number: 20160136844
    Abstract: This invention relates to tufted floorcovering articles, including carpet tiles and broadloom carpet. In particular, this invention relates to tufted floorcovering articles made from the family of polymers known as polyester. Specifically, this invention relates to tufted carpet tile products made from polyester. The polyester carpet tiles meet commercial performance specifications and are fully end-of-life recyclable.
    Type: Application
    Filed: January 21, 2016
    Publication date: May 19, 2016
    Applicant: Milliken & Company
    Inventors: Dale R. Williams, Joseph Wallen, Ty Grant Dawson, Nils David Sellman, JR., Daniel Taylor McBride, Joseph R. Royer, John L. Sanchez
  • Patent number: 9267566
    Abstract: A reinforced rubber article containing a rubber article and a fibrous layer embedded into the rubber article. The fibrous layer contains monoaxially drawn tape elements having at least a first layer, an upper surface and a lower surface. The first layer comprises a blend of polyester and nylon 6. Methods of forming the reinforced rubber article are also disclosed.
    Type: Grant
    Filed: January 17, 2012
    Date of Patent: February 23, 2016
    Assignee: Milliken & Company
    Inventors: Sujith Nair, Charles W. Prestridge, Joseph R. Royer, Ines El-Majid, Johann Peschek
  • Publication number: 20140272262
    Abstract: This invention relates to tufted floorcovering articles, including carpet tiles and broadloom carpet. In particular, this invention relates to tufted floorcovering articles made from the family of polymers known as polyester. Specifically, this invention relates to tufted carpet tile products made from polyester. The polyester carpet tiles meet commercial performance specifications and are fully end-of-life recyclable.
    Type: Application
    Filed: March 10, 2014
    Publication date: September 18, 2014
    Applicant: MILLIKEN & COMPANY
    Inventors: Dale R. Williams, Joseph Wallen, Ty Grant Dawson, Nils David Sellman, JR., Daniel Taylor McBride, Joseph R. Royer, John L. Sanchez
  • Publication number: 20130183483
    Abstract: A reinforced rubber article containing a rubber article and a fibrous layer embedded into the rubber article. The fibrous layer contains monoaxially drawn tape elements having at least a first layer, an upper surface and a lower surface. The first layer comprises a blend of polyester and nylon 6. Methods of forming the reinforced rubber article are also disclosed.
    Type: Application
    Filed: January 17, 2012
    Publication date: July 18, 2013
    Inventors: Sujith Nair, Charles W. Prestridge, Joseph R. Royer, Ines El-Majid, Johann Peschek
  • Publication number: 20120207957
    Abstract: A fabric reinforced rubber article containing at least one layer of a pattern coated reinforcement fabric embedded in rubber. The pattern coated reinforcement fabric contains a fabric base having a first and second side and is a woven, knit, or nonwoven. The fabric base has an adhesion layer on both the first and second side of the fabric and a patterned coating of a tackifing material on at least the first side of the fabric overlaying a portion of the adhesion layer. The fabric reinforced rubber article may be any suitable rubber article including tires and hoses.
    Type: Application
    Filed: February 15, 2011
    Publication date: August 16, 2012
    Inventors: Dany F. Michiels, Joseph R. Royer
  • Patent number: 7914884
    Abstract: The present disclosure relates to cementitious articles that are reinforced with a fabric made at least partially of high modulus polyolefin monofilament fibers. Preferably, the polypropylene monofilament yarns have a 3% secant modulus of elasticity of at least 100 g/denier. The high modulus polypropylene fabric has an intrinsic resistance to the alkaline conditions present in a cementitious composite, as well as a low elongation at break. The high modulus polypropylene may contain a nucleating agent to facilitate the process of obtaining desired draw ratio.
    Type: Grant
    Filed: February 24, 2005
    Date of Patent: March 29, 2011
    Assignee: Milliken & Company
    Inventors: Joseph R. Royer, Randolph S. Kohlman, Samuel E. Graham
  • Patent number: 7063839
    Abstract: A method for continuously separating polymer from a high pressure fluid stream comprises subjecting the high pressure fluid stream comprising polymer particles to a filter, wherein the filter segregates the high pressure fluid stream from the polymer particles; subjecting the polymer particles to a rotating device which transports the polymer particles away from the filter, wherein the polymer particles are exposed to thermal conditions sufficient to melt the polymer particles and form a seal surrounding at least a portion of the rotating device; and separating the molten polymer from the rotating device. The method is carried out such that the separation of polymer from the high pressure fluid stream occurs under steady-state.
    Type: Grant
    Filed: October 18, 2004
    Date of Patent: June 20, 2006
    Assignee: North Carolina State University
    Inventors: Joseph R. Royer, George W. Roberts
  • Patent number: 6960394
    Abstract: A cement panel that is reinforced with a fabric made of nucleated polypropylene fibers. The cement panel includes a core layer that is made of a lightweight cement composition. This core layer is covered with a layer of reinforcing nucleated polypropylene fabric on the top and on the bottom, each bonded to the core with a coating of cementitious material on the top and on the bottom of the core layer. On the edges of the cement panels, the fabric layers may be overlapped so as to augment the strength of these edges.
    Type: Grant
    Filed: February 25, 2004
    Date of Patent: November 1, 2005
    Assignee: Milliken & Company
    Inventors: Samuel E. Graham, Joseph R. Royer
  • Patent number: 6919383
    Abstract: A method of depolymerizing a polymer comprises contacting a polymer with a fluid comprising carbon dioxide and at least one component, wherein the fluid plasticizes the polymer and facilitates penetration of the component into the polymer to depolymerize the polymer and form oligomeric units, monomeric units, or combinations thereof.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: July 19, 2005
    Assignee: North Carolina State University
    Inventors: Saad A. Khan, George W. Roberts, Joseph R. Royer
  • Patent number: 6806332
    Abstract: A method for continuously separating polymer from a high pressure fluid stream comprises subjecting the high pressure fluid stream comprising polymer particles to a filter, wherein the filter segregates the high pressure fluid stream from the polymer particles; subjecting the polymer particles to a rotating device which transports the polymer particles away from the filter, wherein the polymer particles are exposed to thermal conditions sufficient to melt the polymer particles and form a seal surrounding at least a portion of the rotating device; and separating the molten polymer from the rotating device. The method is carried out such that the separation of polymer from the high pressure fluid stream occurs under steady-state.
    Type: Grant
    Filed: February 25, 2002
    Date of Patent: October 19, 2004
    Assignee: North Carolina State University
    Inventors: Joseph R. Royer, George W. Roberts
  • Patent number: 6790870
    Abstract: A method of producing a foamed material comprises contacting a mixture comprising a first thermoplastic polymer and a second thermoplastic polymer with a blowing agent, wherein the first thermoplastic polymer has a higher percent crystallinity that the second thermoplastic polymer; and subjecting the mixture to conditions sufficient to create a thermodynamic instability in the blend foam the mixture, wherein the mixture comprising the first and second thermoplastic polymers has a percent crystallinity lower than the first thermoplastic polymer.
    Type: Grant
    Filed: March 1, 2000
    Date of Patent: September 14, 2004
    Assignees: North Carolina State University, The University of North Carolina at Chapel Hill
    Inventors: Joseph M. DeSimone, Saad A. Khan, Joseph R. Royer, Richard J. Spontak, Teri Anne Walker, Yvon J. Gay, Srinivas Siripurapu
  • Patent number: 6759124
    Abstract: Unique thermoplastic monofilament fibers and yarns that exhibit heretofore unattained physical properties are provided. Such fibers are basically manufactured through the extrusion of thermoplastic resins that include a certain class of nucleating agent therein, and are able to be drawn at high ratios with such nucleating agents present that the tenacity and modulus strength are much higher than any other previously produced thermoplastic fibers, particularly those that also simultaneously exhibit extremely low shrinkage rates. Thus, such fibers require the presence of certain compounds that quickly and effectively provide rigidity to the target thermoplastic (for example, polypropylene), particularly after heat-setting. Generally, these compounds include any structure that nucleates polymer crystals within the target thermoplastic after exposure to sufficient heat to melt the initial pelletized polymer and allowing such an oriented polymer to cool.
    Type: Grant
    Filed: November 16, 2002
    Date of Patent: July 6, 2004
    Assignee: Milliken & Company
    Inventors: Joseph R. Royer, Brian G. Morin, Martin E. Cowan
  • Publication number: 20040096661
    Abstract: Unique thermoplastic monofilament fibers and yarns that exhibit heretofore unattained physical properties are provided. Such fibers are basically manufactured through the extrusion of thermoplastic resins that include a certain class of nucleating agent therein, and are able to be drawn at high ratios with such nucleating agents present, that the tenacity and modulus strength are much higher than any other previously produced thermoplastic fibers, particularly those that also simultaneously exhibit extremely low shrinkage rates. Thus, such fibers require the presence of certain compounds that quickly and effectively provide rigidity to the target thermoplastic (for example, polypropylene), particularly after heat-setting. Generally, these compounds include any structure that nucleates polymer crystals within the target thermoplastic after exposure to sufficient heat to melt the initial pelletized polymer and allowing such an oriented polymer to cool.
    Type: Application
    Filed: May 30, 2003
    Publication date: May 20, 2004
    Inventors: Joseph R. Royer, Brian G. Morin, Martin E. Cowan